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Controlled Auto-Ignition (CAI), also known as HCCI (Homogeneous Charge Compression Ignition), is increasingly seen as a very effective way of lowering both fuel consumption and emissions from gasoline engines. Therefore, it's seen as one of the best ways to meet future engine emissions and CO2 legislations. This combustion concept was achieved in a Ford production, port-injected, 4 cylinder gasoline engine. The only major modification to the original engine was the replacement of the original camshafts by a new set of custom made ones. The CAI operation was accomplished by means of using residual gas trapping made possible by the use of VCT (variable cam timing) on both intake and exhaust camshafts. When running on CAI, the engine was able to achieve CAI combustion with in a load range of 0.5 to 4.5 BMEP, and a speed range of 1000 to 3500 rpm. In addition, spark assisted CAI operation was employed to extend the operational range of low NOx and low pumping loss at part-load conditions.

Controlled Auto-Ignition (CAI) also known as Homogeneous Charge Compression Ignition (HCCI) is increasingly seen as a very effective way of lowering both fuel consumption and emissions. Hence, it is regarded as one of the best ways to meet stringent future emissions legislation. It has however, still many problems to overcome, such as limited operating range. This combustion concept was achieved in a production type, 4-cylinder gasoline engine, in two separated tests: naturally aspirated and turbocharged. Very few modifications to the original engine were needed. These consisted basically of a new set of camshafts for the naturally aspirated test and new camshafts plus turbocharger for the test with forced induction. After previous experiments with naturally aspirated CAI operation, it was decided to investigate the capability of turbocharging for extended CAI load and speed range.

Ethanol with high levels of hydration is a low cost fuel that offers the potential to replace fossil fuels and contribute to lower carbon dioxide (CO2) emissions. However, it presents several ignition challenges depending on the hydration level and ambient temperature. Advanced combustion concepts such as homogeneous charge compression ignition (HCCI) have shown to be very tolerant to the water content in the fuel due to their non-flame propagating nature. Moreover, HCCI tends to increase engine efficiency while reducing oxides of nitrogen (NOx) emissions. In this sense, the present research demonstrates the operation of a 3-cylinder power generator engine in which two cylinders operate on conventional diesel combustion (CDC) and provide recycled exhaust gas (EGR) for the last cylinder running on wet ethanol HCCI combustion. At low engine loads the cylinders operating on CDC provide high oxygen content EGR for the dedicated HCCI cylinder.

Low cost ethanol with high levels of hydrations is a fuel that can be easily produced and that offers the potential to replace fossil fuels and contribute to reduce greenhouse gas emissions. However, it shows several ignition challenges depending on the hydration level, ambient temperature compression ratio and other engine-specific aspects. Advanced combustion concepts such as homogeneous charge compression ignition (HCCI) have shown to be very tolerant to the water content in the fuel due to their non-flame propagating nature. Moreover, HCCI tends to increase engine efficiency while reducing oxides of nitrogen (NOx) emissions. In this sense, the present research demonstrates the operation of a 3-cylinder power generator engine in which two cylinders operate on conventional diesel combustion (CDC) and provide recycled exhaust gas (EGR) for the last cylinder running on wet ethanol HCCI combustion.