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1 In 2008 the first full LED (LED = Light Emitting Diode) headlamp will arrive to the worlds markets, providing all lighting functions with semiconductor based light emitting devices, LED. The first Full LED headlamp differs in style and technology from other headlamps. Target was to find a face that fulfils the demands of the stylists and also gives the possibility to be assembled, to fulfill customer specs and legal requirements. Fulfilling this, the development showed various intermediate steps. As LED is still a evolving technology, mature and fixed technical solutions were and are not always existing. So technical solutions had to be developed under the constraints of new technology and regarding the existing mechanical and electrical environment in the car.

The first All LED headlamps have arrived in the market, providing all lighting functions with semiconductor based light emitting devices, LED. That was a huge step: the first fully electronic headlamp of the world. Aside from photometry and lifetime advantages, LED offers opportunities in saving CO2-Emissions and thus reducing Energy consumption. 2008 was for the first time a headlamp available where all lighting functions including low and high beam were completely realized with Light Emitting Diodes (LED).

After the first series applications with LED in headlamp signal functions are on the road or close to production release, the next continuous steps are considered in the paper. Side markers and Position lamps, Daytime Running lamps and Turn Indicators are considered to be in a technology ready status. Despite the fact that fog lamps have low luminous flux and photometrical requirements, the challenges due to glare avoidance and aimability via cut off line have reached a new level. Technical concepts and performance will be discussed with measurement data evaluation. Due to the fact that different LED suppliers are on the market with different optical and mechanical solutions, a matrix evaluation will be driven for photometrical and efficiency potential. Another significant impact will be the styling influence of the exit apertures. Studies for LED fog lamps will be presented. Several LED sources require a dedicated electronic driving concept.

The characteristics of the semiconductor based Light Emitting Diodes (LEDs) is completely different to the characteristics of traditional light source used in automotive exterior front lighting systems. The characteristics include not only optical items, but also electrical, mechanical and temperature issues. These characteristics make new approaches in the field of automotive headlamp development necessary. Due to the designer's wishes, the LEDs must be mounted on a 3-dimensional surface with small tolerances to the associated optics. High power LEDs create a lot of heat, so that they have to be assembled with a cooling device. The generated heat should be used for defogging and deicing of the outer lens of the headlamp. Electrical drivers are needed to keep the current through the LED constant. All new technical challenges will lead to more stylistic freedom