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Good lighting is crucial for safe driving at night. Unfortunately, many parameters are contributing to the final result of the individual tolerances of car body, dynamics and headlamp: the resulting aim. The paper will analyze individual tolerance contributors from car body parameters like load, tire pressure, suspension as well as temperature parameters of chassis and plastic parts. The investigation shows that the headlight aim can fluctuate in a worst case scenario more than ±0.3°.

The development of headlamps was found to experience a dynamic process. For more than 50 years the tungsten double filament bulbs (Bilux) had been dominating the lighting technology, followed in the seventies by the H4 bulb. Since the middle of the eighties the modern filament bulbs as H7 (now H9, H11) have been available. The Xenon gas discharge (or HID-) technology reached the automotive market in the nineties. Now the development is heading towards the new technology step. Adaptive „intelligent“ headlamps will bring the headlamp from its isolation in the front module back into the world of electronics and car networking systems.