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Wind energy is clean and renewable source of energy that is an attractive alternative to non-conventional sources of energy. Due to rapid increase in global energy requirements, this form of energy is gaining its share of importance. Unlike nuclear power or tar sand oils, wind energy does not leave a long-term toxic legacy. Using MATLAB algorithms, multi-optimization of wind turbine design can be achieved. Therefore, an aerodynamic mathematical model is developed to obtain the optimal chord length and twist angle distribution along the blade span. Further, a promising generic blade design is used to initialize a detailed structure optimization wherein leading edge panel (LEP), Spar cap, Shear web, Trailing edge panel (TEP) reinforcement are sized using composite laminates so that the blade is according to the intended design standard. Initially blade airfoils are analyzed on 2D platform and then the results are used to construct 3D model of Horizontal Axis Wind Turbine (HAWT) blade.

In the present investigation AA6082/ SiC MMC composite is fabricated using electromagnetic stir casting technique. Silicon carbide (SiC) of 40 μm size is used as reinforcement and is varied by weight percentage as 0%, 2.5%, 5%, 7.5%, 10% in alloy AA6082. The microstructure of the fabricated composite is studied by scanning electron microscopy (SEM) which shows even distribution of the reinforcement. The mechanical properties improve with SiCp till 7.5%, after that the properties decreases which may be due to presence of porosity during the composite manufacturing. A comparative study of mechanical properties such as tensile strength, hardness and toughness has been done between the composite and base aluminium alloy. After the comparative study it was found that the composite having AA6082/SiC-92.5%/7.5% is best suited. So, it is used for optimization of Electrical Discharge Machining (EDM) process parameters using Taguchi’s design of experiment.