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The work focuses on studying ethanol spray behavior injected directly inside a spark ignited internal combustion engine in the compression stroke. An experimental procedure for measuring spray penetration and spray overall cone angle produced by a multi-hole direct injector was developed by means of computational codes written in Matlab environment for working with images of spray injections and to acquire calculated results in an automatic way. The shadowgraph technique with back continuous illumination associated with a high speed recording image process was used in a single cylinder optical research engine for acquiring images of Brazilian ethanol fuel injected at 120° before the top dead center of compression stroke. The process of spray injections occurred with engine speeds of 1000 rpm, 2000 rpm and 3000 rpm. The results showed that spray penetrations decrease and spray cone angle increase when the engine speed is raised.

It has been largely announced that automotive industry is going through a disruption moment regarding applied powertrain technologies due to the efforts to decrease CO2 and pollutant gases emission, mainly through related legislations of different countries and regions. European and Asian future legislations are going to demand some electrification introduction, whether hybrid or fully electric, but even different technologies such as fuel cells and synthetic fuels over the next few years. In Brazil, with the upswing of biofuels use, considering a well to wheel CO2 emission calculation, the usage of hydrated ethanol or ethanol mixed up with gasoline in different proportions is a great solution for a continuous and progressive automotive fleet decarbonization, in parallel or associated with electrification, in a favorable pace for the market conditions.

In this work, atomization parameters were analyzed by the image visualization of spray from a multi-hole direct injection injector, operating in a backpressure chamber. Such characteristics like cone angle and penetration were analyzed for similar fluids concerning gasoline and ethanol - EXXSOL D40 and EXXSOL D60 respectively under an environment pressure of 5 bar, to simulate incylinder condition, and injection pressure of 70, 90, 100 and 110 bar. To control the injection a Motec-M84 and a driver peak and hold were used. A high speed camera was used for recording images of injection process. The spray images were obtained by a 6504 frames per second recording process, applying shadowgraph technique and MatLab codes were written for image treatment. With the data generated, a comparison between the fluid parameters could be made for direct injection under pressurized environment.

It can be said that the greatest engineering challenge of mobility it is not related to the energy shortage, but to its generation and sustainable use. In this context, the growing use of biofuels by high performance internal combustion engines represents a sustainable alternative from the economic, technological, social and environmental point of view. In some regions of the planet, the modern electric and hybrid vehicles may not be the most sustainable choice, since they face many obstacles regarding clean energy generation, reduced recharging station network, limited autonomy, expensive vehicle prices, and battery recycling. In Brazil since its launching in 2003, the fleet of Flex-Fuel vehicles moved by either ethanol or gasoline is ever increasing. It is worth mentioning that the biofuel has physical and chemical properties that could make its use more efficient than it is nowadays.

This study involves the comparison of atomization characteristics of gasoline and ethanol produced by a single-hole gasoline direct injection (GDI) injector. Experiments were performed for the fuel spray characterization, such as: measuring the injected fuel mass flow rate, the droplet velocity and the droplet diameter of atomized fuel as a function of injection pressure. In the injected fuel mass flow rate measurements, an experimental apparatus was used consisting of a nitrogen cylinder, a source of generating pulses, a fuel tank as a pressure vessel and a precision weighing scale. To measure the fuel droplet velocity and droplet diameter, were used the known optical techniques: Laser Doppler Anemometry and Phase Doppler Anemometry (LDA/PDA), respectively. Thus, the performance of fuels can be compared. The average droplet velocity, droplet diameter and characteristic diameter, Sauter Mean Diameter (SMD), were evaluated and analyzed due to the injection pressure.

Gasoline direct injection (GDI) engines have very attractive potential for improving fuel economy and exhaust emissions, especially disadvantages of increased fuel consumption at part load. In this research, a study has been made on the investigations of stratified lean combustion in a wall-air guided type spark-ignition single cylinder optical research engine. Experiments were conducted at constant load (NIMEP 3 bar) using ethanol as fuel, for a wide range of injection, ignition and mixture formation parameters. Engine efficiency and combustion stability were evaluated at each excess air ratio. Optical visualization illustrated the spray behavior and flame propagation. Specific fuel consumption improvement was achieved with lean burn mixtures. Thus, combustion analysis data based on in-cylinder pressure measurement provide useful data for ethanol GDI engine development.

Direct inject engine provides increased possibilities to work with injection strategies in order to achieve better efficiency. Some ethanol properties such as the higher octane number, the latent heat of vaporization as well as the faster laminar speed made ethanol one of the most promising biofuels. These properties help to achieve knock suppression in a SI engine and therefore allow the use of higher volumetric compression ratio, which is one of the key factors in efficiency improvement. Several studies have showed ethanol as a way to reduce soot formation in direct injection engines as the oxygen molecule reduces the locally fuel-rich region. The use of ethanol contributes significantly to the reduction of total hydrocarbon (THC) and carbon monoxide (CO).