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Ambient oil mist levels in automotive manufacturing plants where coolant is used as a metalworking fluid is an on-going concern, in particular, its effect on worker's breathing zone air quality. To find a means suppressing oil mist from being generated during these operations was studied in the laboratory, where several polymer additives were analyzed. It was found that a small amount (less than 100 ppm) of polyisobutylene (PIB) was extremely effective in suppressing mist formation by increasing the oil droplet size of typical straight mineral oil aerosols generated. Subsequent plant pilot tests confirmed these results, yielding 70-90% oil mist reductions using only 20-100 ppm PIB additions. In addition, no adverse impact was observed on the machined part quality.

Instruments and analytical techniques are described for in-vehicle monitoring of amounts of air (void fraction) in engine coolant systems and for evaluating the performance of degas reservoirs. This method, based on electrical conductivity measurements of flowing air / coolant mixture, provides measurement, acquisition and display of coolant system temperature, pressure, flow rate, instantaneous void fraction and rate of air removal by degas bottle. Embedded temperature compensation equations are used for essentially real time display of the void fraction.