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Spray guided Direct Injection Gasoline Engines are a key enabler to reducing CO2 emissions and improving the fuel economy of light duty vehicles. Particulate emissions from these engines have been shown to be lower than from first generation direct injection gasoline engines, but they may still be significantly higher than port fuel injected engines due to the reduced time available for mixture preparation and increased incidence of fuel impingement on the piston crown and combustion chamber surfaces. These factors are particularly severe in the period following a cold start. Both nuclei and accumulation mode particle size and number concentration were measured using a Cambustion differential mobility spectrometer. These data are reported for different coolant temperature intervals during the warm-up period. The bulk composition was determined using thermo-gravimetric analysis, and PM mass fractions are given for different volatility ranges and for elemental carbon.

In the catalyst heating operation for a spray guided DISI (Direct Injection Spark Ignition) engine, split injection has been shown to improve combustion stability which is critical for the trade-off between tailpipe emissions and vehicle idle NVH [ 1 ]. The spray guided DISI engine has a multi-hole injector centrally located in the chamber with the spark plug. For catalyst heating operation, the first injection occurs during induction, which forms a relatively well mixed but lean mixture in the cylinder before ignition, and the second injection occurs close to a retarded ignition, which produces a stratified fuel rich mixture in the central region of the combustion chamber. Combustion initialization is found to be sensitive to spark plug protrusion and orientation, injector orientation and 2 nd injection timing relative to ignition [ 1 ].

Knocking combustion places a major limit on the performance and efficiency of spark ignition engines. Spontaneous ignition of the unburned air-fuel mixture ahead of the flame front leads to a rapid release of energy, which produces pressure waves that cause the engine structure to vibrate at its natural frequencies and produce an audible ‘pinging’ sound. In extreme cases of knock, increased temperatures and pressures in the cylinder can cause severe engine damage. Damage is thought to be caused by thermal strain effects that are directly related to the heat flux. Since it will be the maximum values that are potentially the most damaging, then the heat flux needs to be measured on a cycle-by-cycle basis. Previous work has correlated heat flux with the pressure fluctuations on an average basis, but the work here shows a correlation on a cycle-by-cycle basis. The in-cylinder pressure and surface temperature were measured using a pressure transducer and eroding-type thermocouple.

The paper first describes three linked computational models which allow the estimation of: swirl generated during the induction process; the modification of swirl with bowl-in-piston combustion chambers during compression as the piston approaches top dead centre; the interaction of the fuel sprays with swirl including relative crosswind velocities between the air and the fuel sprays and spray impingement velocities. The paper then presents experimental results from a single-cylinder direct injection diesel engine, during which both the fuel spray and swirl parameters were changed systematically. Finally, the predicted spray impingement and crosswind velocities for this engine are correlated with the engine performance obtained experimentally, in particular, with fuel economy and smoke emission.

The first part of the paper is a brief review of the techniques needed for measuring the voltage and current during the ignition process. These techniques have been used in test rigs and an engine to gain insights into the breakdown and subsequent discharge development. New correlations are presented for breakdown voltage as functions of spark plug gap, gas composition, temperature and pressure. The discharge voltage is affected by the flow, so an elevated pressure flow rig was used to look at the effect of flow and pressure on the discharge voltage history, with different stored energies in the ignition coil. This study led to a model for the discharge voltage history, from which it was possible to deduce the flow velocity through the spark plug gap. Finally, these techniques were applied to a single cylinder, 4-valve, pent-roof combustion chamber SI engine, for determining the cycle-by-cycle variations in velocity through the spark plug at the time of ignition.