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New high-tech materials which are anticipated to revolutionize the internal combustion engine are being created everyday. However, their actual utilization in existing engines has encountered numerous stumbling blocks. High piston sidewall forces and thermal stresses are some of the problems of primary concern. The Stiller-Smith Engine should provide an environment more conducive to the use of some of these materials. Absent from the Stiller-Smith Engine is a crankshaft, and thus a very different motion is observed. Since all parts in the Stiller-Smith Engine move in either linear or rotary fashion it is simple to balance. Additionally the use of linear connecting rod bearings changes the location of the sidewall forces thus providing an isolated combustion chamber more tolerant to brittle materials and potential adiabatic designs. Presented herein is the development of this new engine environment, from conceptualization to an outline of present and future research.

The Stiller-Smith Mechanism employs a double cross-slider to convert linear reciprocating motion into rotational motion. It has previously been shown that a four-cylinder configuration utilizing this motion conversion device can be balanced in two dimensions. The inherent planar nature of this mechanism makes it possible to produce a compact, eight cylinder configuration for use as an internal combustion engine which is balanced in three dimensions. This paper develops and presents the necessary requirements for such a balanced engine. Relative merits of various configurations are discussed and analytical results of different balancing schemes are presented.

The unique shape of cruciform engines provides an alternative to the typical in-line or “V-shaped” engines. The planar nature of the mechanism provides either a low profile or thin engine with the ability to stack many 4 cylinder banks into a compact large engine. The sinusoidal motion inherent in this mechanism provides unique balancing aspects which ultimately further reduce the size of the power plant. The compact cruciform shape lends itself to applications in portable hydraulic pumps, compressors, hydraulic motors, internal combustion engines, etc.

Balancing to date, of the Stiller-Smith Mechanism, has been for a symmetric configuration. If two pistons are moved closer to the center of the engine to minimize spatial requirements and also reduce weight, then the mass center of the inner mechanism no longer travels in a circle about the center of the engine. It is shown how the overall balancing of the engine is not compromised using the example of a small 8-cylinder engine. The effects of the non-symmetry on the performance of the linear bearing is presented and the resulting additional engineering concerns are discussed.