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Crash test dummies serve as human surrogates in automotive crash simulations, and accelerations monitored in the heads of these dummies are used for assessment of human head injury hazard. For these acceleration measurements to be meaningful indicators of head injury, the impact response of the human head must be a part of dummy head design. This paper describes the conception, design, and development of a crash test dummy head. Geometric, inertial, and performance requirements based on biomechanical information are presented and discussed. The head design concept is compatible with current head injury assessment procedures, and the configuration is based on the GM Research skull and head geometry models. The manufacture and development are described, and the test procedures and results are presented and discussed with reference to the biomechanical and functional requirements. The resulting dummy head is shown to comply with these requirements.

The design and evaluation of seating has been limited by the available technologies to measure the mechanical interaction between a seat and its user. For many years, representation of the seated torso has been by two standardized measurement manikins from the American National Standards Institute (ANSI)1 for office seating and the Society of Automotive Engineers (SAE)2 for vehicle seating. Most office and automotive seat backs recline about a single point; this motion can be measured with the available manikins. However, both the ANSI and the SAE manikins do not represent the natural anatomical movements of the upper torso (thorax) relative to the lower torso (pelvis) that occur with spinal articulation. Current tools that are useful for seat design and evaluation include the biomechanical models3,4 and experimental test methods5, 6,7 that have been developed at Michigan State University's (MSU) Biomechanical Design Research Laboratory (BDRL).