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Technical Paper

Development of a Portable Sensor for the Three-Dimensional Measurement of Sheet and Tool Surfaces

1999-03-01
1999-01-0684
In deep drawing and drawing of car-body parts the friction conditions have a great influence on process limits, on the robustness of the production process and on the quality of the produced parts. Beside the used lubricant, the friction conditions are influenced by the topography of the sheet metal surface and of the tool surface. Therefore the roughness of these surfaces has to be measured. It is well established to measure the roughness of sheet metal surfaces with a stylus device. But more and more optical measurement techniques are upcomming. There are for example instruments on the market which can characterize the roughness profile along a line with an infra-red laser beam. Doing this for parallel lines the topography can be plotted in three dimensions. The disadvantage of all those systems is that the samples to be measured have to be cut from the sheet or from the coil and that is not possible to measure directly the surface of heavy forming tools.
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