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This work aimed to develop an LPG fueled direct injection SI engine, especially in order to improve the exhaust emission quality while maintaining high thermal efficiency comparable to a conventional engine. In-cylinder direct injection engines developed recently worldwide utilizes the stratified charge formation technique at low load, whereas at high load, a close-to-homogeneous charge is formed. Thus, compared to a conventional port injection engine, a significant improvement of fuel consumption and power can be achieved. To implement such a combustion strategy, the stratification of mixture charge is very important, and an understanding of its combustion process is also inevitably necessary. In this work, a numerical simulation was performed using a CFD code (KIVA-3), where the shape of a combustion chamber, swirl intensity, injection timing and duration, etc. were varied and their effects on the mixture formation and combustion process were investigated.

This is a preliminary work for the development of a stratified combustion engine using liquefied petroleum gas(LPG) as an alternative fuel. The main objective of this research is to find out the optimizing engine parameters from the viewpoint of mixture formation with the aid of simulation, where the KIVA_ code was used. The combustion characteristics of LPG and gasoline are different because of their different physical properties. Therefore, the numerical simulation was performed for optimizing engine parameters by changing the piston and cylinder geometry, as well as injection conditions. Result showed that geometry of combustion chamber has a great influence on mixture stratification. Also, weaker swirl seems to be better for mixture formation in the vicinity of the spark plug.

Using an extended bottom view piston having a quartz window, flame propagation observation and flame contour analysis were carried out to investigate the combustion characteristics of a heavy-duty type LPG lean burn engine. The swirl ratio and piston cavity configuration were varied to investigate their effects on combustion and engine performance. Gradual reduction of NOx but increased hydrocarbon emissions were measured for leaner mixtures compared to the stoichiometric operation. High swirl apparently accelerated the initial flame kernel development, as evidenced by a shorter crank angle interval from the spark ignition to the maximum cylinder pressure. The ‘D’ type cavity, with an increased squish area located below the intake valve, was shown to have the shortest burn duration among the piston cavities tested. The experimental flame propagation observation procedure was shown to be useful for the study of the combustion process in engines.