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This work investigates the mixture formation process in a SI engine with air-assisted port fuel injection. The combination of this injection method with low flow velocities and wall temperatures, typical of engine starting and warm-up conditions, results in the build-up of a fuel film along the walls of the port. This in turn results in increased fuel consumption and high unburned hydrocarbon emissions. This investigation concluded that with the application of air-assisted injectors, the mixture formation process could be improved with a resulting reduction of the fuel-film build-up in the intake ports. Comparative measurements of the drop size distribution from conventional and air-assisted injectors showed that even very small amounts of air resulted in better fuel atomization. An experimental analysis of the effect of unsteady air flow on spray dispersion and fuel film creation characteristics of air supported injectors was undertaken for a straight test section.

The focus of this work was to determine the influence of spray targeting on temperature distributions, combustion progress and unburned hydrocarbon (HC) emissions at cold operating conditions, and to show the capability of model and full engine tests adapted for different measurement techniques. A comprehensive study applying endoscopic visualization, infrared thermography, combustion and emission measurements was carried out in a 4-stroke 4-cylinder 16-valve production engine with intake port injection during different engine operating conditions including injection angle and timing. In addition 2D visualization and PIV measurements were performed in a back-to-back model test section with good optical access to the intake manifold and the combustion chamber. The measurements in both set ups were in good agreement and show that model tests could lead to useful findings for a real engine.