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In the current Brazilian air intake manifold market, most of the small car applications use the reinforced polyamide PA 6.6 GF30 as base material. The glass fiber (30%) guarantees the required mechanical resistance, necessary once the manifold is assembled on the engine and is subjected to considerable vibration levels. Air intake manifolds were developed using a new chemically recycled material recuperated from yarn production process, called Technyl ECO, which represents a reduction of 4.3 kg of CO₂ equivalent per 1 kg of polyamide produced. This material can replace the current one, once it has the same formulation (PA 6.6 GF30) and similar mechanical resistance. Moreover, it represents a cost saving up to 10% in the raw material. The air intake manifolds injected with the recycled material were subjected to the mechanical validation tests under severe conditions of accelerated aging at temperature of 140°C and thermal shock with abrupt temperature change from -40°C to 120°C.

Nowadays, NVH aspects in automotive sector are becoming very important. Components have to respect, other than strength targets also acoustic targets, in a way of reduce noise emission of the full vehicle. While vibration aspects have been sufficiently explored by virtual methodology but also by experimental one, the same it is doing, in recent years, for Noise aspects. Automotive engine manufactures are implementing CAE technology and methodology to simulate the acoustic characteristic of components and to optimize geometry, material and others parameters in order to match customer acoustic targets. This paper tell about numerical methodology to estimate the acoustic vibration of an Intake Manifold component and how to use that methodology to reduce noise radiation. Vibroacoustic analysis for different Intake Manifold are going to be presented, showing results and how they are managed to match customer targets