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Technical Paper

Air Intake Manifolds Manufactured with Chemically Recycled Material Achieve a Reduction of CO2 Emissions and Costs Saving with Similar Mechanical Resistance

2012-10-02
2012-36-0368
In the current Brazilian air intake manifold market, most of the small car applications use the reinforced polyamide PA 6.6 GF30 as base material. The glass fiber (30%) guarantees the required mechanical resistance, necessary once the manifold is assembled on the engine and is subjected to considerable vibration levels. Air intake manifolds were developed using a new chemically recycled material recuperated from yarn production process, called Technyl ECO, which represents a reduction of 4.3 kg of CO₂ equivalent per 1 kg of polyamide produced. This material can replace the current one, once it has the same formulation (PA 6.6 GF30) and similar mechanical resistance. Moreover, it represents a cost saving up to 10% in the raw material. The air intake manifolds injected with the recycled material were subjected to the mechanical validation tests under severe conditions of accelerated aging at temperature of 140°C and thermal shock with abrupt temperature change from -40°C to 120°C.
Technical Paper

Heating Due to Material Elastic Deformation

2012-10-02
2012-36-0405
Several projects in engineering involve rotating parts submitted to bending loads, which can result in the material heating. This thermal load happens due to energy loss caused by the material damping. This heat source can be great enough to make the component reach high temperatures and, consequently, risk its performance or even its resistance. A theoretical approach, considering that part of the mechanical energy is converted to thermal energy, implies that the maximum temperature found in a uniform rotary beam is linear dependent with the rotating speed and is directly proportional to the square of the applied load. This work intends to present some results acquired from an experiment performed in a fatigue test machine and also validate the theoretical formulation. Stainless steel (316L) specimens were painted with matte black ink to improve their emissivity. The temperature was measured via a FLIR thermographic infrared camera.
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