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A new 2.0 ℓ DOHC 4-valve direct injection (DI) gasoline engine has been developed which features new technologies such as swirl intake ports to produce an optimum swirl in the cylinder by variable controlled swirl control valve, pistons with a concave combustion chamber, and high pressure fuel injection system to provide a fine fuel-air mixture cloud in the combustion chamber. These all help to control fuel-air mixture preparation and flame propagation under ultra lean, stratified combustion at partial loads. NOx emission is reduced by using an electrically controlled EGR system and an NOx storage-reduction catalyst. At higher loads, a homogeneous mixture is obtained with direct injection during the intake stroke. A seamless output torque transition between stratified charge and homogeneous charge condition is achieved by an electronic throttle control system.

Through several experiences on the development of high performance 4-valve engines for sporty passenger cars, Toyota has found another way to apply its benefits for standard engines. The main benefits are, high volumetric efficiency, low friction loss and fast burn by a central spark plug; all of which are no doubt available for standard engines as well. At the same time Toyota notices that careful attention should be paid to the idea of making the engine torque curve higher in the low and middle speed ranges instead of only high horsepower in the high speed range. As a result of numerous schematic studies including 3-valve layouts, three important factors such as 4-valve combustion chamber having a narrow valve angle, a valve gear composed of double camshafts and direct acting tappet with ‘no’ hydraulic valve lash adjuster were finally selected. This combustion chamber gives a compact cylinder head similar to that of a SOHC.