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Technical Paper

Development of Magnetostriction-type Load Sensor for Measurement System Using Motorcycle Testing Robot

2002-03-04
2002-01-1073
A control system for auto driving of motorcycle using anthropomorphic robot has been developed to efficiently evaluate a motorcycle with high accuracy, the performance of which is becoming higher. For magnetostriction-type load sensor, which is absolutely necessary for this system, the strain gauge type load cell has been used conventionally. However, the detection sensitivity, strength, and responsibility have not been satisfied completely under engine vibration conditions. To solve this problem, a magnetostriction-type load sensor has been newly developed. As a result of the tests with actual machines, it is found that this magnetostriction-type load sensor satisfies the conditions necessary for the motorcycle drive control system and measurement system.
Technical Paper

Development of Fracture Splitting Method for Case Hardened Connecting Rods

2004-09-27
2004-32-0064
The fracture splitting (FS) method for case hardened connecting rods has been developed to improve engine performance while decreasing production costs. The FS method is widely used for automotive connecting rods because it effectively improves their productivity. Normalized forging steels, microalloyed forging steels and powder metals have generally been used as the material in the FS method as they are easily split due to their brittleness. On the other hand, the materials to be used for high performance motorcycles are case hardened low carbon steels because they allow the connecting rods to be lightweight due to their high fatigue strengths. These materials, which have a hardened area of approx. 0.5mm in depth from the surface, have a ductile texture inside. This texture obstructs the crack propagation and makes the split force too high to split without deforming the bearing area.
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