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The application of multipiece oil control rings (two segments or rails and one expander) to Otto engines is very efficient and has been used for many years. However, development work to improve their performance, durability and manufacturing costs is desirable. The contoured segment is an alternative to reduce the variation of oil ring unit pressure during engine life. This paper shows the results of engine tests with this component, where nitrided segments with regular stainless steel expanders and nitrided expanders were used. The results showed satisfactory behaviour, with low wear between segments and nitrided expanders as well as between segments and the cylinder wall.

The fuel economy and gaseous emissions features have led the engine developments for the last few years. Various actions taken to meet these objectives imposed the necessity of components, in this case oil control rings, with higher mechanical resistance, durability and efficiency during the engine life. A new nodular cast iron alloyed with Niobium was developed. The presence of Niobium carbides raises significantly the wear resistance of this material. New configurations of oil control rings with taper faces or barrel faces showed a better performance if compared with two-piece conventional rings. The contact surface height variation during the engine life (and also the mean specific contact pressure variation in the ring land and cylinder wall contact) brings benefits in the oil consumption reduction without compromising the durability of rings and cylinders.