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This paper presents a study characterizing the interaction between a small female upper extremity and a deploying side air bag. The results are based on 12 tests with small female cadavers, and 15 tests with the instrumented SAE 5th percentile female upper extremity attached to the 5th percentile Hybrid III female dummy. The upper extremity was loaded by a deploying seat mounted thoracic side air bag in a static test environment. Three types of inflators were used that varied in peak pressure and pressure onset rate. Three upper extremity positions where chosen that maximized loading to the humerus and elbow joint. Upper extremity instrumentation for both the cadaver and dummy tests included accelerometers and angular rate sensors on the forearm, humerus, and upper spine. Additional instrumentation on the cadavers included strain gage rosettes on the anterior and posterior humerus.

This paper presents a parametric study that utilized the CVS/ATB multi-body simulation program to investigate the interaction of the hand and wrist with a door handgrip during side air bag loading. The goal was to quantify the relative severity of various hand and handgrip positions as a guide in the selection of a test matrix for laboratory testing. The air bag was represented as a multi-body system of ellipsoidal surfaces that were created to simulate a prototype seat-mounted thorax side air bag. All simulations were set in a similar static test environment as used in corresponding dummy and cadaver side air bag testing. The occupant mass and geometric properties were based on a 5th percentile female occupant in order to represent a high-risk segment of the adult population. The upper extremity model consisted of wrist and forearm rotations that were based on human volunteer data.

The University of Virginia is investigating the biomechanical response and the injury tolerance of the lower extremities. This paper presents the experimental and simulation work used to study the injury patterns and mechanisms of the ankle/foot complex. The simulation effort has developed a segmented lower limb and foot model for an occupant simulator program to study the interactions of the foot with intruding toepan and pedal components. The experimental procedures include static tests, pendulum impacts, and full-scale sled tests with the Advanced Anthropomorphic Test Device and human cadavers. In these tests, the response of the lower extremities is characterized with analogous dummy and cadaver instrumentation packages that include strain gauges, electrogoniometers, angular rate sensors, accelerometers, and load cells. An external apparatus is applied to the surrogate's lower extremities to simulate the effects of muscle tensing.

The response and risk of injury for occupants in frontal crashes are more severe when structural deformation occurs in the vehicle interior. To reproduce this impact environment in the laboratory, a sled system capable of producing structural intrusion in the footwell region has been developed. The system couples the hydraulic decelerator of the sled to actuator pistons attached to the toepan and floorpan structure of the buck. Characterization of the footwell intrusion event is based on developing a toepan pulse analogous to the acceleration pulse used to characterize sled and vehicle decelerations. Preliminary sled tests with the system indicate that it is capable of simulating a complex sequence of toepan/floorpan translations and rotations.

Sixty-three simulated frontal impacts using cadaveric specimens were performed to examine and quantify the performance of various contemporary automotive restraint systems. Test specimens were instrumented with accelerometers and chest bands to characterize their mechanical responses during the impact. The resulting thoracic injury severity was determined using detailed autopsy and was classified using the Abbreviated Injury Scale. The ability of various mechanical parameters and combinations of parameters to assess the observed injury severities was examined and resulted in the observation that belt restraint systems generally had higher injury rates than air bag restraint systems for the same level of mechanical responses. To provide better injury evaluations from observed mechanical parameters without prior knowledge of what restraint system was being used, a dichotomous process was developed.

Drop testing of the Hybrid III dummy head was conducted to determine variations in Head Injury Criteria values with the point of head impact, and how the variations relate to actual head injuries. Head drop tests indicated that impacts to the temple and lower forehead posed the greatest injury risks. Moreover, the application of chamois or chalk over the head, a common practice among safety researchers to detect racial lacerations and head contacts, was found to significantly lower Head Injury Criteria values for all impact locations.

Two sled systems capable of producing structural intrusion in the footwell region of an automobile have been developed. The first, System A, provides translational toepan intrusion using actuator pistons to drive the footwell structure of the test buck. These actuator pistons are coupled to the hydraulic decelerator of the test sled and are powered by hydraulic energy from the impact event. Resulting footwell intrusion is characterized using a toepan pulse analogous to the acceleration pulse used to characterize sled and vehicle decelerations. Sled tests with System A indicate that it is capable of accurately and repeatably simulating toepan/floorpan intrusion into the occupant footwell. Test results, including a comparison of lower extremity response between intrusion sled tests and no intrusion sled tests, indicate that this system is capable of repeatable, controlled structural intrusion during a sled test impact.

The anatomical dimensions, inertial properties, and mechanical responses of cadaver leg, foot, and ankle specimens were evaluated relative to those of human volunteers and current anthropometric test devices. Dummy designs tested included the Hybrid III, Hybrid III with soft joint stops, ALEX I, and the GM/FTSS lower limbs. Static and dynamic tests of the leg, foot, and ankle were conducted at the laboratories of the Renault Biomedical Research Department and the University of Virginia. The inertial and geometric properties of the dummy lower limbs were measured and compared with cadaver properties and published volunteer values. Compression tests of the leg were performed using static and dynamic loading to determine compliance of the foot and ankle. Quasi-static rotational properties for dorsiflexion and inversion/eversion motion were obtained for the dummy, cadaver, and volunteer joints of the hindfoot.

Although computer simulation is regarded primarily as a tool for systems analysis, simulation can also be used in the process of systems optimization. This paper describes recent enhancements to a computer program package which enables the use of vehicle and occupant simulation models in determining the design of vehicles and restraints for maximum occupant impact protection. Also described is an application of this program package to determine the optimal design of a passenger vehicle involved in frontal collisions.