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This paper presents a study characterizing the interaction between a small female upper extremity and a deploying side air bag. The results are based on 12 tests with small female cadavers, and 15 tests with the instrumented SAE 5th percentile female upper extremity attached to the 5th percentile Hybrid III female dummy. The upper extremity was loaded by a deploying seat mounted thoracic side air bag in a static test environment. Three types of inflators were used that varied in peak pressure and pressure onset rate. Three upper extremity positions where chosen that maximized loading to the humerus and elbow joint. Upper extremity instrumentation for both the cadaver and dummy tests included accelerometers and angular rate sensors on the forearm, humerus, and upper spine. Additional instrumentation on the cadavers included strain gage rosettes on the anterior and posterior humerus.

This paper presents a parametric study that utilized the CVS/ATB multi-body simulation program to investigate the interaction of the hand and wrist with a door handgrip during side air bag loading. The goal was to quantify the relative severity of various hand and handgrip positions as a guide in the selection of a test matrix for laboratory testing. The air bag was represented as a multi-body system of ellipsoidal surfaces that were created to simulate a prototype seat-mounted thorax side air bag. All simulations were set in a similar static test environment as used in corresponding dummy and cadaver side air bag testing. The occupant mass and geometric properties were based on a 5th percentile female occupant in order to represent a high-risk segment of the adult population. The upper extremity model consisted of wrist and forearm rotations that were based on human volunteer data.

Sixty-three simulated frontal impacts using cadaveric specimens were performed to examine and quantify the performance of various contemporary automotive restraint systems. Test specimens were instrumented with accelerometers and chest bands to characterize their mechanical responses during the impact. The resulting thoracic injury severity was determined using detailed autopsy and was classified using the Abbreviated Injury Scale. The ability of various mechanical parameters and combinations of parameters to assess the observed injury severities was examined and resulted in the observation that belt restraint systems generally had higher injury rates than air bag restraint systems for the same level of mechanical responses. To provide better injury evaluations from observed mechanical parameters without prior knowledge of what restraint system was being used, a dichotomous process was developed.

Although computer simulation is regarded primarily as a tool for systems analysis, simulation can also be used in the process of systems optimization. This paper describes recent enhancements to a computer program package which enables the use of vehicle and occupant simulation models in determining the design of vehicles and restraints for maximum occupant impact protection. Also described is an application of this program package to determine the optimal design of a passenger vehicle involved in frontal collisions.