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In order to meet the Euro V heavy-duty diesel emission standard legislation limits, a diesel engine can be optimized by internal means to give low particulate emissions and lower fuel consumption. These modifications of the engine lead inevitably to higher NOx emissions due to the NOx/PM trade off. An efficient Urea SCR after-treatment system is then able to reduce the higher NOx emission to below the Euro V 2.0g/kWh legislation limit. This paper presents tests made on a PM optimized 12 liter heavy-duty diesel engine together with a urea SCR after-treatment system. The optimized engine had engine out particulate emissions of about 0.04 g/kWh and NOx emissions of 9 g/kWh for the ESC and 8,5 g/kWh for the ETC. The fuel consumption of the optimized engine was 194 g/kWh for the ESC and 198 g/kWh for the ETC as compared to state of the art Euro III engines of typically 210 g/kWh for the ESC, giving significant fuel savings of 7.5 %.

This paper reports on research and development work conducted at AVL to determine the NOx-reduction potential of in-cylinder charge conditions, fuel injection system parameters, exhaust gas recirculation, fuel formulation, and exhaust gas aftertreatment by catalyst. Based on these findings, development options are derived and assigned to the various future emission standards in USA, Europe and Japan.