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This study measures transient torque, smoke opacity and pumping-losses derived from in-cylinder pressure, as a function of Variable Geometry Turbocharger (VGT) vane position (derived through Engine Control Unit, ECU). Tests were conducted using a typical passenger car/light duty truck application turbo-charged common-rail diesel engine, of 14 configuration. The aim was to seek potential improvements in engine pumping-losses (and thus fuel economy) during full-load transients and at low engine speeds, due to opening of VGT vanes. The objective was to record engine performance (e.g. engine transient-torque, smoke opacity, fuel-demand, engine pressure-ratio etc.), under full-load operation, and at engine speeds of 900-1600 rpm. The effects of “slow” and “fast” transient manoeuvres were established (in a transient test facility) by performing four different acceleration rates (i.e. 2s, 5s, 10s and 20s).

Controlling the spray characteristics of a Diesel injector means understanding the internal flow field and the way that cavitation is initiated. Measurements of the internal flow field of an injector are rare, although they provide the appropriate information both on the flow pattern and the initiation of cavitation in order to assist the evaluation of computer predictions of flow and cavitation. The purpose of the current work is to report measurements of the internal flow of a Diesel injector and assess the ability of computational fluid dynamics to predict the flow behaviour. Two-Dimensional Particle Imaging Velocimetry (PIV) technique was employed to measure the internal flow field of a Diesel injector. The experiments were conducted by using 20:1 scale transparent models of different sections upstream of the injection nozzle of a commercial Diesel Injector.