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The paper describes experimental validation of a laboratory flow apparatus used to measure the ignition delay times of diesel fuels at atmospheric pressure in near quiescent air. To validate the proposed method the experimental data were compared with the results from the studies performend on non-engine combustion chambers with continuous air flow at atmospheric pressure and various temperatures. The proposed flow apparatus, described in an earlier paper, has the means to provide air temperatures in the range between 650 and 730°C. An infrared radiation detector monitors the evolution of the temperature inside the combustion chamber. Ignition delay is measured as the time interval between the beginning of the needle lift and the beginning of increase in infrared radiation detected by the sensor. Six test fuels were used.

The paper describes the design and operation of a laboratory combustion chamber used to measure the ignition delay times of diesel engine fuels at atmospheric pressure in near quiescent air. The flow apparatus has the means to provide air temperatures in the range between 650 and 730°K which is the typical temperature range at the end of the compression stroke in a diesel engine. An injection pump with a trigger mechanism delivers equal amounts of fuel to an injector, which sprays it into the constantly replensihed supply of fresh, hot air for combustion. An infrared radiation detector monitors the evolution of the temperature inside the combustion chamber. Ignition delay is measured as the time interval between the beginning of the needle lift and the beginning of increase in infrared radiation detected by the sensor. Test results for two fuels are presented and compared with the results from previous studies performed under similar test conditions.

The crush behaviors of hollow square columns made of 45 different materials with emphasis on aluminum alloys and at two impact energy levels were simulated with FEA software DYNA3D. The force response curves based on the FEA simulation results were studied. Analysis of variance, cluster analysis, and principal component (PC) analysis were employed to analyze the data with SAS programs. The regression equations for calculating the peak force and time duration are given. The significance of the material properties and the impact energy levels to the peak force and the time duration are discussed. Finally, a procedure to predict the force response characteristics for a new material was suggested based on the current established database.

The rate of energy absorption during the plastic deformation of structural components is an important factor in the design of automotive safety systems such as chassis crumple zones. This paper describes a design tool for predicting energy absorption characteristics. The tool was based on measurements of the energy absorption rates of twenty-three selected materials subjected to three impact energy conditions. A well-established finite element code, LS-DYNA3D, was used with a mesh representing a hollow column of square cross-section to establish a database of energy absorption characteristics. A mathematical model representing the energy absorption rates was determined and the material properties most influencing the energy absorption rates were identified. A parabolic model best represented the energy absorption charactersitics. The regression coefficients for the model were determined for all tested materials under the selected test conditions.

A neat, alkali-refined sunflower oil, a 50/50 blend (v/v) of sunflower oil and #2 diesel fuel, and 100% #2 diesel fuel were evaluated in a direct injected, one-cylinder Petter engine according to the SAE 13 mode test procedure. The experiment was conducted to evaluate the effects of plant oil based alternative fuels on exhaust emissions and to simultaneously compare the test fuels. Additionally, the effect of engine load and speed on the exhaust emissions using the plant oil alternative fuels was statistically evaluated. The response variables were CO, NO, HC, and smoke. The predictor variables were the concentration of sunflower oil in the test fuel, the engine speed, and load. A multivariate test and covariance analysis were used for the results evaluation.

The paper* describes the analysis of experimental results of a laboratory flow apparatus used to measure the energy released during premixed combustion at atmospheric pressure in near quiescent air. The flow apparatus, described in a parallel paper, has the means to provide air temperatures in the range between 800 and 950° K. An infrared radiation detector and a photodiode sensitive to radiation in the visible range of the electromagnetic spectrum monitor the events taking place inside the combustion chamber through a sapphire lens. A beam splitter permits simultaneous observation of the combustion events by both sensors. The difference in response times between the two sensors offers information about the non-luminous premixed combustion. Four fuels, No. 2-D diesel fuel, a 50/50% volumetric mixture of diesel fuel and sunflower oil, neat sunflower oil, and neat high oleic safflower oil were used.

The paper* describes the design and operation of a laboratory combustion chamber used to study the energy released during the premixed burning phase of diesel combustion. The flow apparatus operates at atmospheric pressure and has the means to provide near quiescent air at temperatures in the range between 800 and 950° K which is the typical temperature range at the end of compression stroke in a diesel engine. A rotary injection pump with a trigger mechanism delivers equal amounts of fuel to an injector, which sprays it into the constantly replenished supply of fresh, hot air for combustion. An infrared radiation detector and a photodiode sensitive to radiation in the visible range of the electromagnetic spectrum monitor the events taking place inside the combustion chamber through a sapphire lens. A beam splitter permits simultaneous observation of the combustion events by both sensors.

Field tests for a variety of fuels on different tractor engines were carried out during the summers of 1981 through 1986. Fuels tested included alkali refined and winterized sunflower oil blended with diesel fuel, crude degummed sunflower oil blended with diesel fuel, high oleic safflower oil blended with diesel fuel, methylester of sunflower oil, or soybean oil. Blends of either 25% vegetable oil and 75% diesel fuel or 50% vegetable oil and 50% diesel fuel were used. Methylesters were not blended with diesel fuel. The manufacturers that participated in the project were John Deere, J.I. Case and Allis Chalmers. The project indicated that farm diesel tractors can be operated on any of the fuels that were tested. Care should be taken, however, since some signs of premature engine problems were observed. In general, continued use of these fuels cannot be recommended at this time.

The paper describes engine modifications, which are proposed to provide a means to overcome the adverse effect of sunflower oil fuel on diesel engines' longevity. The proposed system consists of a dual fuel system and fuel preheater. The dual fuel system was designed to eliminate engine conditions that are responsible for the majority of the problems associated with the use of sunflower oil fuel. Specifically, the dual fuel system will (1) prevent the operation of an engine on alternative fuels at low-load, low-speed conditions, (2) reduce the exposure time of the fuel injection system to the sunflower oil at the excessively high temperature conditions during the transition process from high to light loads, (3) eliminate the conditions (such as cold start-up) at which the fuel temperature is too low for acceptable atomization, and (4) eliminate the exposure of the fuel injection system to sunflower oil during the shut-down period.

This paper presents the evaluation results from the analysis of different blends of fuels using the 13-mode standard SAE testing method. Six high oleic safflower oil blends, six ester blends, six high oleic sunflower oil blends, and six sunflower oil blends were used in this portion of the investigation. Additionally, the results from the repeated 13-mode tests for all the 25/75% mixtures with a complete diesel fuel test before and after each alternative fuel are presented.

This study relates the structural stiffness and kinetic energy of impact to the dynamic response of a belted vehicle occupant. Acceleration time histories of impact for structures with different stiffnesses were obtained by performing a finite element analysis using the LS-DYNA3D finite element program and a model representing a structural member made of AISI 4340 steel. For the human body dynamics analysis, the Articulated Total Body (ATB) computer program was used to perform six simulations of a 50 percentile male restrained by a 3-point seatbelt system for a co-linear -Gx impact.

The objective of this study is to relate energy absorption characteristics to selected material properties and to establish a methodology that allows one to determine some of the material properties for maximum energy absorption. The finite element program DYNA-3D and its associated pre and post processors were used. The model used is a hollow square column. Five properties of the materials were included in the analysis: (i) Density (ii) Elastic Modulus (iii) Tangent Modulus (iv) Yield Strength, and (v) Poisson Ratio. The Response Surface Method in conjunction with the canonical analysis were employed to locate the optimum or near optimum levels of the properties and then to determine the equation of the response surface in an area near the vector of optimum levels. For the given levels of three out of five material properties used in the study, one can calculate the remaining two material property levels to achieve the near-optimal energy absorption.

This study relates the structural stiffness and kinetic energy of impact (between 34 J and 136 J) to the resulting contact force and duration of force rise for a square tube with wall thickness between 12.7 mm and 25.4 mm. LS-DYNA3D, finite element program was used for the analysis. Two materials, AISI 4340 and AISI 301 steel, are used as examples. Regression equations for predicting the relationship between the structural stiffness, maximum force and duration of force rise are given for each material.

This paper presents the evaluation results from the EMA durability test on 25% high oleic sunflower oil/75% diesel fuel and 25% high oleic safflower oil/75% diesel fuel. The test results from both fuels were compared to the outcome for a standard diesel fuel. The fuels were compared based on the performance and emissions results including; power output, fuel consumption, CO, CO2, NO and HC and the carbon and lacquer residue formation on the internal parts of the engine. The results indicated no significant change in engine performance for the tested fuels, throughout the duration of the investigation. The carbon and lacquer residue formations were within a normal range for both fuels in comparison to the results from the fuel for standard diesel fuel.

A 25-75 blend (v/v) of alkali-refined sunflower oil and diesel fuel, a 25-75 blend (v/v) of high oleic safflower oil and diesel fuel, a non-ionic sunflower oil-aqueous ethanol micro-emulsion, and a methyl ester of sunflower oil were evaluated as fuels in a direct injected, turbocharged, intercooled, 4-cylinder Allis-Chalmers diesel engine during a 200-hour ERA cycle laboratory screening endurance test. Engine performance on Phillips 2-D reference fuel served as baseline for the experimental fuels. This paper deals with several aspects of the anomalous behavior of the fuel injection system and its effects on long-term engine performance as experienced during the operation with the alternate fuels. Particular attention was paid to the changes in injection timing and the rates of injection pressure. Furthermore, secondary injection phenomena, initial and final stages of the fuel injection, which have been recognized as very frequent causes of abnormal combustion behavior, were analyzed.

A new statistical procedure to use with the Engine Manufacturers Association 200 hour duraability test for alternate fuels evaluation has been proposed. Data from a laboratory endurance test is used to illustrate the proposed statistical procedures. The assumptions for each statistical test are given. Further, problems encountered during the endurance test which affected the validity of the statistical tests are discussed.

An unmodified, direct-injected diesel engine was operated on diesel fuel and three blends of diesel fuel and sunflower oil. Heating of the fuels was used to change their viscosities. At normal fuel temperatures, specific fuel consumption and smoke emission increased for any power as sunflower oil content increased. Overall efficiency and exhaust temperature showed virtually no changes with fuel composition. Increasing fuel temperature caused a shift of best overall efficiency from high to low speeds, the magnitude of the shift depending on the plant oil concentration of the fuel. Thus fuel heating as a means of viscosity control may result in an efficiency penalty in the normal operating range of an engine. Typical plant oil induced engine contaminations such as wet stacking, excessive carbon accumulations, nozzle orifice blocking, and lubrication oil gelling were experienced.

The effect of temperature on the rate of lacquer deposit formation from neat sunflower oil on the needles of fuel injection nozzles was investigated. Boson fuel injection nozzles were tested on a fuel injection calibration stand. A pneumatic leak test was developed to monitor the needle clearance reduction due to deposit buildup. For fuels with physical and chemical properties similar to those of neat sunflower oil, excessive residue on the internal surfaces of the injection nozzles is likely to occur with the ultimate result of complete needle immobility. The rate of the lacquer buildup on the needle increases with temperature. Prior to final needle sticking, delay in start of injection, sluggish needle lift, increases in duration of injection, maximum, final residual, and maximum residual line pressures, and decrease in maximum needle lift can be observed. Based on the obtained results, the temperature of injection nozzles handling plant oil fuels should be kept as low as possible.

A numerical optimization technique has been applied in order to obtain the optimum level of some design variables of the diesel fuel injection nozzle. A description of the optimization procedure is provided together with a discussion of the physical and mathematical flow model used. Sample applications of the optimization procedure addressing design of a fuel injection nozzle consideration along with comparisons among three different fuels are presented. The fuel injection mean rate, the diameter of the injection cavity, and the diameter of the injection orifice were used as the objective functions in different aspects of the optimization procedure. Chosen design variables were: the angle of the needle tip, the diameter of the nozzle injection cavity, and the injection orifice diameter. Some constraints characterizing the operating conditions of the injection nozzles were taken under consideration.