Search Results

This paper presents an innovative methodology and the corresponding results of a study whose goal is to identify the main links between in-cylinder charge motion and the development of combustion without taking into consideration how to create this charge motion (shape of the intake ducts, valve timing, etc …). During this study a specific methodology was developed and used. It is based on the calculation of a “3D numerical test bench” matrix planned following the Design Of Experiments method. Many aerodynamic configurations obtained by combining the three main aerodynamic motions with several different intensities (tumble, cross-tumble or swirl) at the intake valve closing were calculated.

Fuel consumption in internal combustion engines and their associated CO2 emissions have become one of the major issues facing car manufacturers everyday for various reasons: the Kyoto protocol, the upcoming European regulation concerning CO2 emissions requiring emissions of less than 130g CO2/km before 2012, and customer demand. One of the most efficient solutions to reduce fuel consumption is to downsize the engine and increase its specific power and torque by using turbochargers. The engine and the turbocharger have to be chosen carefully and be finely tuned. It is essential to understand and characterise the turbocharger's behaviour precisely and on its whole operating range, especially at low engine speeds. The characteristics at low speed are not provided by manufacturers of turbochargers because compressor maps cannot be achieve on usual test bench.

Facing the CO2 emission reduction challenge, the combination of downsizing and turbocharging appears as one of the most promising solution for the development of high efficiency gasoline engines. In this context, as knock resistance is a major issue, limiting the performances of turbocharged downsized gasoline engines, fuel properties are more than ever key parameters to achieve high performances and low fuel consumption's levels. This paper presents a combustion study carried out into the GSM consortium of fuel quality effects on the performances of a downsized turbocharged Direct Injection SI engine. The formulation of two adapted fuel matrix has allowed to separate and evaluate the impacts of three major fuel properties: Research Octane Number (RON), Motor Octane Number (MON) and Latent Heat of Vaporization (LHV). Engine tests were performed on a single cylinder engine at steady state operating condition.

NOx adsorbers are very sensitive to sulfur poisoning and future fuel standards are unlikely to be sufficient to prevent the system from requiring periodic desulfation procedures. The purpose of this paper is to present the effects of low fuel sulfur content such as 50 ppm and 10 ppm on the NOx adsorber efficiency for a diesel application. Through this study, the influence of the substrate cell geometry has also been assessed. The use of a 10 ppm sulfur fuel is not enough to maintain, at a high level, the NOx adsorber performance during a 40,000 km aging test. The desulfation criterion (efficiency loss of 30%) is reached after the first 16,000 km. However, the desulfation operation is not enough to recover the initial catalyst performance and the poisoning velocity increases as the catalyst ages. The hexagonal cell substrate catalyst is less sensitive to sulfur poisoning than a square cell substrate catalyst so that its desulfation frequency is much lower.

Air quality improvement, especially in urban areas, is one of the major concerns for the coming years. For this reason, car manufacturers, equipment manufacturers and refiners have explored development issues to comply with increasingly severe anti-pollution requirements. In such a context, the identification of the most promising improvement options is essential. A research program, carried out by IFP (Institut Français du Pétrole), and supported by the French Ministry of Industry, IFP, PSA-Peugeot-Citroën, Renault and RVI (Renault Véhicules Industriels), has been built to study this point. It is based on a three years program with different steps focused on new engine technologies which will be available in the next 20 years in order to answer to more and more severe pollutant and CO2 emission regulations. This program is divided into three main parts: the first one for Diesel car engines, the second for Diesel truck engines and the third for spark ignition engines.

PSA Group, SOLVAY and SOGEFI have teamed-up to produce the first Plastic Diesel Fuel Filter fully made of recycled polyamide 66, ready for mass-production. This has been achieved by using the brand new plastic compound developed by SOLVAY Engineering Plastics. This material is 100% recycled from airbag wastes, providing a premium material able to stand demanding applications requirements supplied through circular economy, which is quite unusual in automotive industry yet. SOGEFI has used this material through its existing plastic injection process, and tested the parts on extensive bench validation tests. It confirmed that this material is fully compatible with standard injection process, and that all the tests have been passed successfully. Finally, PSA Group has driven the choice of the tested parts: DV engine 1.6l Euro6b application, homologated the material grade and evaluated the whole validation process. A Life Cycle Analysis has been conducted also, demonstrating the benefits.

Observers can be used for combining different information sources, as fast models with slow but accurate sensors. For that, a Kalman filter can be used for identifying the bias and cancelling its variation during time. However, normal calibration procedure is iterative and ad-hoc and this does not get optimal results. Furthermore, the lack of enough accurate references make difficult to estimate the best tuning, and more if the calibration pretends to be an online procedure. For solving this, the paper presents a novel calibration method for Kalman filter based on a Monte Carlo analysis, simulating real conditions by means of statistical distributions. This makes possible to create actual references for estimating error metrics of the observer output. A previous sensitivity study is presented for understanding the performance of the algorithm under different conditions.

Given the legal requirements for quality assurance of passenger car exhaust emissions worldwide we define our quality assurance system and present the emission laboratories of the Mercedes-Benz assembly plants Sindelfingen and Bremen. We developed a hierarchically structured, multi-level computer system, which enables us to automize emission test procedures, calibration, maintenance of measurement systems and documentation of exhaust data. Test cell computers coordinate the different components of the test cells and perform maintenance and calibration of measurement devices, thus guaranteeing a high measurement quality with reasonable economy. The coordinating level computer, the emission host system (EHS), processes test parameters, controls and supervises the test sequences and evaluates the test results on a statistical basis.

The Particulate Measurement Programme (PMP) works on the identification of a method to replace or complete the existing particle mass (PM) measurement method. The French PMP subgroup, composed by IFP, PSA Peugeot-Citroën, Renault and UTAC, proposes an improved gravimetric method for the measurement of emitted particles, and conducted an inter-laboratory test to evaluate its performances. The technical programme is based on tests carried out on a Euro3 Diesel passenger car (PC), tested on the New European Driving Cycle (NEDC). To achieve low particulate matter (PM) emissions, the EGR is disconnected and a paraffinic fuel is used. The regulated pollutants are also measured. It is shown that the multiple filter weighing and a 0.1 μg balance instead of a 1 μg one are not necessary, as the first weighing and the 1 μg balance performances are satisfactory for type-approval purposes.

Further tightened emission legislation and new engine technologies increase the requirements for the exhaust after-treatment system of modern diesel passenger cars. Especially the increasing raw emissions of HC and CO as well as the low temperature of the exhaust gas for a long period during cold start of the New European Driving Cycle (NEDC) require additional efforts in the design of the oxidation catalyst system [1]. A highly efficient micro catalyst, which is mounted in front of a turbocharger, can help to treat efficiently these high HC and CO emissions. Due to the higher temperature level in front of the turbine and the significantly increased mass and heat transfer by turbulent flow, efficiency especially during cold start is highly increased. However the packaging constraints are more critical in this area due to heat considerations and also to maintain engine performance.

The purpose of this research was to present and analyze a previously unreported mechanism of injury within the automotive crash environment - spinal burst or compression fractures due to a vertical force component. Spinal burst fractures are comminuted fractures of the vertebral body which are often associated with retropulsed bone fragments into the spinal. Compression fractures are less traumatic fractures of the vertebral body with minimal comminution. Both fracture types can have varying degrees of neurologic deficit. The mechanism of injury is hypothesized to be a high energy compressive load along the axis of the spine initiated through the buttocks and pelvis or through torso augmentation (inertial loading of the lumbar spine by the torso). Four crashes are presented as evidence of this injury mechanism within the automotive crash environment: two in the United States and two in Germany.

Air quality improvement, especially in urban areas, is one of the major concerns for the coming years. For this reason, car manufacturers, equipment manufacturers and refiners have been exploring development avenues to comply with increasingly severe anti-pollution requirements. In such a context, the identification of the most promising improvement options is essential. A research program, carried out by IFP (Institut Français du Pétrole), and supported by FSH (Fonds de Soutien aux Hydrocarbures), IFP, PSA-Peugeot-Citroën, Renault and Renault VI (Véhicules Industriels), has been built to study this point. It is a four years programme with different steps which will focus on new engine technologies: some of them are going to be marketed very soon (gasoline direct injection car engine, and diesel common rail injection car and truck engines) to anticipate the Euro 3 (2000) and the Euro 4 (2005) emissions specifications. The original work reported here is part of this research.

Gas entrainment in engine oil circuit generates many problems. This is especially true for hydraulic tappets. A new oil gas content measurement apparatus, the SMAC, has been developed by IFP and D2T. It is able to measure the volumetric gas to oil ratio at any point of the engine oil circuit while running, without influencing the pressure or temperature of the oil. Some engine tests have been conducted with PSA. First results show that a steady gas content is achieved only slowly. Gas content is very sensitive to engine speed and oil temperature (i.e. running point effect). Gas content is very different from one location to another in the oil circuit (i.e. architecture effect). Oil formulation also influences gas content (i.e. oil effect) and the SMAC method does not rank the oils in the same way as the ASTM methods.

A practical Gasoline Compression Ignition (GCI) concept is presented that works on standard European 95 RON E10 gasoline over the whole speed/load range. A spark is employed to assist the gasoline autoignition at low loads; this avoids the requirement of a complex cam profile to control the local mixture temperature for reliable autoignition. The combustion phasing is controlled by the injection pattern and timing, and a sufficient degree of stratification is needed to control the maximum rate of pressure rise and prevent knock. With active control of the swirl level, the combustion system is found to be relatively robust against variability in charge motion, and subtle differences in fuel reactivity. Results show that the new concept can achieve very low fuel consumption over a significant portion of the speed/load map, equivalent to diesel efficiency. The efficiency is worse than an equivalent diesel engine only at low load where the combustion assistance operates.

Exhaust gas from diesel engines will be subjected to new and stringent emissions standards. To lower the emissions of carbon particulates (soot), a filtration system has to be fitted in the exhaust line. Diesel Particulate Filters (DPF) trap the soot, which then has to be removed by combustion. Soot doped with cerium-based additives leads to an enhancement of reactivity with O2. It is also well known that the presence of NO2 significantly accelerates the carbon oxidation rate. The CRTTM (Continuous Regeneration Trap) system is based on this property. More recently, the DPNR system (Diesel Particulate NOx Reduction system), which is a DPF impregnated with a NOx trap catalyst, was proposed. The aim of the present study was to investigate the effect of different catalytic materials on soot combustion. Two catalysts were tested: a commercial Oxygen Storage Catalyst (OSC) and a Lean NOx trap catalyst (laboratory made). Different types of soot, both with and without an additive were tested.