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In side-crash phenomena, finite element modeling is essential in investigating the occupant's post-impact dynamic behavior after contact with the door panels. A number of modifications have been made to the model described here based on combined simulation and experimental verifications of the dynamic and pseudo-static characteristics of different materials such as foam, damper and individual sub-assemblies. This report illustrates how the modified material and structural modeling of different components improve the accuracy of the overall dynamic behavior of the FEM model in simulating different HYGE experiments to speed up and optimize the vehicle design process. The rib-module drop test results with two different polypropylene pads clearly indicate the effect of the pad unloading characteristics on rib displacement.

The National Highway Traffic Safety Administration (NHTSA) has identified ejection mitigation as a top priority, issuing a notice of proposed ruling making (NPRM) in December of 2009. The NPRM proposes a linear impact test that uses a featureless head-form to impact a vehicle's side windows' daylight opening at various positions. The test measures the excursion of the head-form beyond the plane of the window glazing. The intention is to evaluate the ability of a vehicle's ejection mitigation system, such as the curtain airbag or other vehicle features, to manage the impactor energy and limit excursion. The NPRM proposes a test conducted 1.5 seconds after the ejection mitigation countermeasure is deployed at an impact speed of 24 km/h with a mass of 18 kg (400 Joules). This test condition is intended to consider both rollover and side impact crashes.

As a part of its ejection mitigation research, the National Highway Traffic Safety Administration (NHTSA) has proposed a linear impact test that uses a featureless head-form to impact a vehicle's side windows' daylight opening at various positions. The test measures the excursion of the head-form beyond the plane of the window glazing. The intention is to evaluate the ability of a vehicle's ejection mitigation countermeasures, such as the curtain airbag or other vehicle features, to manage the impactor energy and limit excursion. However, at this time NHTSA has not yet established the performance criteria for the excursion. Additionally, there is no clear agreement on the energy level to be used for ejection mitigation testing. The agency has considered three energy levels for the head-form impact: 178, 280, and 400 Joules [ 9 ].