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Journal Article

Experimental Investigation of Intake Condition and Group-Hole Nozzle Effects on Fuel Economy and Combustion Noise for Stoichiometric Diesel Combustion in an HSDI Diesel Engine

2009-04-20
2009-01-1123
The goal of this research is to investigate the physical parameters of stoichiometric operation of a diesel engine under a light load operating condition (6∼7 bar IMEP). This paper focuses on improving the fuel efficiency of stoichiometric operation, for which a fuel consumption penalty relative to standard diesel combustion was found to be 7% from a previous study. The objective is to keep NOx and soot emissions at reasonable levels such that a 3-way catalyst and DPF can be used in an aftertreatment combination to meet 2010 emissions regulation. The effects of intake conditions and the use of group-hole injector nozzles (GHN) on fuel consumption of stoichiometric diesel operation were investigated. Throttled intake conditions exhibited about a 30% fuel penalty compared to the best fuel economy case of high boost/EGR intake conditions. The higher CO emissions of throttled intake cases lead to the poor fuel economy.
Journal Article

Efficacy of EGR and Boost in Single-Injection Enabled Low Temperature Combustion

2009-04-20
2009-01-1126
Exhaust gas recirculation, fuel injection strategy and boost pressure are among the key enablers to attain low NOx and soot emissions simultaneously on modern diesel engines. In this work, the individual influence of these parameters on the emissions are investigated independently for engine loads up to 8 bar IMEP. A single-shot fuel injection strategy has been deployed to push the diesel cycle into low temperature combustion with EGR. The results indicated that NOx was a stronger respondent to injection pressure levels than to boost when the EGR ratio is relatively low. However, when the EGR level was sufficiently high, the NOx was virtually grounded and the effect of boost or injection pressure becomes irrelevant. Further tests indicated that a higher injection pressure lowered soot emissions across the EGR sweeps while the effect of boost on the soot reduction appeared significant only at higher soot levels.
Journal Article

Cost and Fuel Efficient SCR-only Solution for Post-2010 HD Emission Standards

2009-04-20
2009-01-0915
A promising SCR-only solution is presented to meet post-2010 NOx emission targets for heavy duty applications. The proposed concept is based on an engine from a EURO IV SCR application, which is considered optimal with respect to fuel economy and costs. The addition of advanced SCR after treatment comprising a standard and a close-coupled SCR catalyst offers a feasible emission solution, especially suited for EURO VI. In this paper, results of a simulation study are presented. This study concentrates on optimizing SCR deNOx performance. Simulation results of cold start FTP and WHTC test cycles are presented to demonstrate the potential of the close-coupled SCR concept. Comparison with measured engine out emissions of an EGR engine shows that a close-coupled SCR catalyst potentially has NOx reduction performance as good as EGR. Practical issues regarding the use of an SCR catalyst in close-coupled position will be addressed, as well as engine and exhaust layout.
Journal Article

Soot Emission Measurements and Validation of a Mean Value Soot Model for Common-Rail Diesel Engines during Transient Operation

2009-06-15
2009-01-1904
Measurements of the soot emissions and engine operating parameters from a diesel engine during transient operation were used to investigate the influence of transient operation on the soot emissions, as well as to validate a realtime mean value soot model (MVSM, [1]) for transient operation. To maximize the temporal resolution of the soot emission and engine parameter measurements (in particular EGR), fast instruments were used and their dynamic responses characterized and corrected. During tip-in transients, an increase in the soot emissions was observed due to a short term oxygen deficit compared to steady-state operation. No significant difference was seen between steady-state and transient operation for acceleration transients. When the MVSM was provided with inputs of sufficient temporal resolution, it was capable of reproducing the qualitative and, in part, quantitative soot emission trends.
Journal Article

Advanced Injection Strategies for Controlling Low-Temperature Diesel Combustion and Emissions

2009-06-15
2009-01-1962
The simultaneous reduction of engine-out nitrogen oxide (NOx) and particulate emissions via low-temperature combustion (LTC) strategies for compression-ignition engines is generally achieved via the use of high levels of exhaust gas recirculation (EGR). High EGR rates not only result in a drastic reduction of combustion temperatures to mitigate thermal NOx formation but also increases the level of pre-mixing thereby limiting particulate (soot) formation. However, highly pre-mixed combustion strategies such as LTC are usually limited at higher loads by excessively high heat release rates leading to unacceptable levels of combustion noise and particulate emissions. Further increasing the level of charge dilution (via EGR) can help to reduce combustion noise but maximum EGR rates are ultimately restricted by turbocharger and EGR path technologies.
Journal Article

A Comparison of Combustion and Emissions Behaviour in Optical and Metal Single-Cylinder Diesel Engines

2009-06-15
2009-01-1963
Single cylinder optical engines are used for internal combustion (IC) engine research as they allow for the application of qualitative and quantitative non-intrusive, diagnostic techniques to study in-cylinder flow, mixing, combustion and emissions phenomena. Such experimental data is not only important for the validation of computational models but can also provide a detailed insight into the physical processes occurring in-cylinder which is useful for the further development of new combustion strategies such as gasoline homogeneous charge compression ignition (HCCI) and Diesel low temperature combustion (LTC). In this context, it is therefore important to ensure that the performance of optical engines is comparable to standard all-metal engines. A comparison of optical and all-metal engine combustion and emissions performance was performed within the present study.
Journal Article

Investigation on the Effect of Very High Fuel Injection Pressure on Soot-NOx Emissions at High Load in a Passenger Car Diesel Engine

2009-06-15
2009-01-1930
Previous research has shown that elevating fuel injection pressure results in better air-fuel mixture formation, allowing for a further increase in maximum exhaust gas recirculation (EGR) rate while consequently reducing NOx emissions. The aim of this paper is to find out whether there is an optimum injection pressure for lowest soot-NOx emissions at a given boost pressure in high-speed diesel engines. Experiments are carried out on a single-cylinder research engine with a prototype common-rail system, capable of more than 200 MPa injection pressure. The effect of injection pressure on soot-NOx formation is investigated for a variety of boost conditions, representing the conditions of single to multi-stage turbocharger systems. Analysis of the data is performed at the application relevant soot to NOx ratio of approximately 1:10. It is observed that above a critical injection pressure, soot-NOx emissions are not reduced any further.
Journal Article

Innovation Trends in the Field of Internal Combustion Engines

2009-06-15
2009-01-1944
One reliable way to measure the research activity in the field of engine technology is through the number of patent applications that are submitted to different patent offices in the world. This paper offers a thorough statistical analysis of the innovation trends related to downsizing in Europe, USA, Japan, China and Korea in the field of internal combustion engines during the last 10 years, as seen by the European Patent Office. It demonstrates which technical fields (e.g. super- and turbocharging, direct fuel injection systems, hybrid technology, variable valve actuation, exhaust gas recirculation, etc.) are the most active, who are the most important players and which country attracts the highest number of applications. Subfields of certain technical fields are also analyzed. The technical fields discussed are chosen according to the International Patent Classification (IPC) scheme.
Journal Article

Modeling of Thermophoretic Soot Deposition and Hydrocarbon Condensation in EGR Coolers

2009-06-15
2009-01-1939
EGR coolers are effective to reduce NOx emissions from diesel engines due to lower intake charge temperature. EGR cooler fouling reduces heat transfer capacity of the cooler significantly and increases pressure drop across the cooler. Engine coolant provided at 40–90 C is used to cool EGR coolers. The presence of a cold surface in the cooler causes particulate soot deposition and hydrocarbon condensation. The experimental data also indicates that the fouling is mainly caused by soot and hydrocarbons. In this study, a 1-D model is extended to simulate particulate soot and hydrocarbon deposition on a concentric tube EGR cooler with a constant wall temperature. The soot deposition caused by thermophoresis phenomena is taken into account the model. Condensation of a wide range of hydrocarbon molecules are also modeled but the results show condensation of only heavy molecules at coolant temperature.
Journal Article

The Effect of Intake Temperature in a Turbocharged Multi Cylinder Engine operating in HCCI mode

2009-09-13
2009-24-0060
The operating range in HCCI mode is limited by the excessive pressure rise rate and therefore high combustion induced noise. The HCCI range can be extended with turbocharging which enables increased dilution of the charge and thus a reduction of combustion noise. When the engine is turbocharged the intake charge will have a high temperature at increased boost pressure and can then be regulated in a cooling circuit. Limitations and benefits are examed at 2250 rpm and 400 kPa indicated mean effective pressure. It is shown that combustion stability, combustion noise and engine efficiency have to be balanced since they have optimums at different intake temperatures and combustion timings. The span for combustion timings with high combustion stability is narrower at some intake temperatures and the usage of external EGR can improve the combustion stability. It is found that the standard deviation of combustion timing is a useful tool for evaluating cycle to cycle variations.
Journal Article

Modeling of Combustion and Emissions Formation in Heavy Duty Diesel Engine Fueled by RME and Diesel Oil

2009-09-13
2009-24-0014
A comparative study on engine performance and emissions (NOx, soot) formation has been carried out for the Volvo D12C diesel engine fueled by Rapeseed Methyl Ester, RME and conventional diesel oil. The fuel and combustion models used in this paper are the modifications of those described in [1–3]. The numerical results for different load cases illustrate that for both fuels nearly 100% combustion efficiency was predicted; in the case of RME, the cumulative heat release was compared with the RME LHV, 37.2 kJ/g. To minimize soot and NOx emissions, 25–30% EGR levels depending on the engine loads and different injection timings were analyses. To illustrate the optimal engine performance conditions, a special technique based on the time-transient parametric ϕ-T maps [4] has been used.
Journal Article

Estimation of deviations in NO and soot emissions between steady-state and EUDC transient operation of a common-rail diesel engine

2009-09-13
2009-24-0147
The study measured Mass Air Flow, (MAF), Manifold Absolute Pressure, (MAP), and emissions of NO and soot during fourteen transients of speed and load, representative of the Extra Urban Drive Cycle (EUDC). The tests were conducted on a typical passenger car/light-duty truck powertrain (a turbocharged common-rail diesel engine, of in-line 4-cylinder configuration). The objective was to compare NO and soot with corresponding steady-state emission results and propose an engine measurement methodology that will potentially quantify deviation (i.e. deterioration with respect to steady state optimum) in emissions of NO and soot during transients. Comparison between steady state, quasi-steady-states (defined later in the paper) and transients indicated that discrete quasi-steady-state engine operation, can be used for accurate prediction of transient emissions of NO and soot.
Journal Article

Experimental Investigation of the Benefits of Cooled and Extra-cooled Low-Pressure EGR on a Light Duty Diesel Engine Performance

2009-09-13
2009-24-0126
The present paper describes an experimental study on the application of a Low Pressure EGR system, equipped with an high efficiency cooler, to a LD diesel engine operating with both conventional combustion and PCCI mode. The research activity is aimed to carry out an analysis of the potentiality of the cooling (with engine water at 90°C) and super-cooling (with external water at 20°C) of the low pressure EGR flow gas on the simultaneous reduction of fuel consumption and pollutant emissions. The effects were evaluated running the engine with diesel conventional combustion and PCCI mode in several engine operating points. The employed engine was a 4-cyliders LD CR diesel engine of two liters of displacement at the state of art of the current engine technology. The overall results identified benefits on both the fuel consumption and emissions with the use of a low pressure EGR system with respect to the “classical” high pressure EGR one.
Journal Article

Experimental Study of an LP EGR System on an Automotive Diesel Engine, compared to HP EGR with respect to PM and NOx Emissions and Specific Fuel Consumption

2009-09-13
2009-24-0138
Previous experimental studies on Diesel engines have demonstrated the potential of high-pressure exhaust gas recirculation (HP EGR) as an in-cylinder NOx control method. With ever more stringent emissions standards, the use of a low pressure EGR loop (LP EGR) seems to be an interesting method to further reduce NOx emissions while maintaining PM emissions at a low level. Actually, contrary to HP EGR, the gas flow through the turbine is unchanged while varying the EGR rate. Thus, by closing the variable geometry turbine (VGT) vanes, higher boost pressure can be reached, allowing the use of high rates of supplemental EGR. Some experiments are conducted on a 2.0 l HSDI common-rail DI Diesel engine equipped with HP and LP EGR loops on a test bench under low and part load conditions, as those encountered in the European emissions test cycle for light-duty vehicles.
Journal Article

25cc HCCI Engine Fuelled with DEE

2009-06-15
2009-01-1771
This paper describes the set-up and testing of a single cylinder 25cc, air cooled, 4-stroke Spark Ignition (SI) engine converted to run in Homogeneous Charge Compression Ignition (HCCI) mode with the aid of various combustion control systems. The combustion control systems were investigated regarding their effects on combustion stability and heat release phasing. Engine operation was compared with unique findings from previous work done on a very small 2-stroke HCCI engine. HCCI engine operation was possible between 1000 - 4000 rpm when using Diethyl Ether (DEE) as the test fuel. Maximum operational fuel-air equivalence ratio (Φ) was 0.75 when operating without Exhaust Gas Recirculation (EGR). This relatively high equivalence ratio was attainable due to thermal gradients induced by the high surface area to volume ratio of the small engine combustion chamber, resulting in high chamber heat transfer.
Journal Article

Investigations on the Effects of the Ignition Spark with Controlled Autoignition (CAI)

2009-06-15
2009-01-1770
Controlled Autoignition (CAI) is a very promising technology for simultaneous reduction of fuel consumption and engine-out emissions [3, 4, 9, 16]. But the operating range of this combustion mode is limited on the one hand by high pressure gradients with the subsequent occurrence of knocking, increasing NOX-emissions and cyclic variations, and on the other hand by limited operating stability due to low mixture temperatures. At higher loads the required amount of internal EGR decrease to reach self-ignition conditions decrease and hence the influence of the ignition spark gain. The timing of the ignition spark highly influence the combustion process at higher loads. With the ignition spark, pre-reactions are initialized with a defined heat release. Thus the location of inflammation and flame propagation can be strongly influenced and cyclic variations at higher loads can be reduced.
Journal Article

On the Availability of Commercial Off-the-Shelf (COTS) Heavy-Duty Diesel Engines for Military Ground Vehicle Use

2009-08-25
2009-01-1676
The continual reduction of diesel engine heavy-duty nitrous oxides and particulate matter emissions due to Environmental Protection Agency (EPA) regulations has resulted in significant changes to engine hardware since 1998. Such changes have included use of cooled exhaust gas recirculation, clean gas induction, oxidation catalysts, variable geometry turbochargers, lean nitrous oxide traps, urea selective catalytic reduction, passive and catalyzed particulate matter filters, and engine design changes to reduce oil consumption while allowing use of low sulfur diesel fuel (DF-2) and maintaining oil change intervals and subsystem durability levels of previous model years. The net result from a propulsion system perspective is increased heat rejection, additional induction and exhaust system volume, increased system weight, and less tolerance to military fuels and lubricants.
Journal Article

An Experimental Investigation of the Origin of Increased NOx Emissions When Fueling a Heavy-Duty Compression-Ignition Engine with Soy Biodiesel

2009-06-15
2009-01-1792
It is generally accepted that emissions of nitrogen oxides (NOx) increase as the volume fraction of bio diesel increases in blends with conventional diesel fuel. While many mechanisms based on bio diesel effects on in-cylinder processes have been proposed to explain this observation, a clear understanding of the relative importance of each has remained elusive. To gain further insight into the cause(s) of the bio diesel NOx increase, experiments were conducted in a single-cylinder version of a heavy-duty diesel engine with extensive optical access to the combustion chamber. The engine was operated using two bio diesel fuels and two hydrocarbon reference fuels, over a wide range of loads, and using undiluted air as well as air diluted with simulated exhaust gas recirculation.
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