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Video

Advances of Virtual Testing and Hybrid Simulation in Automotive Performance and Durability Evaluation

2012-02-15
Moir� method is useful to measure the shape and the whole-field distributions of displacement and strain of structures. There are many kinds of moir� methods such as geometric moir� method, sampling moir� method, Fourier transform moir� method, moir� interferometry, shadow moir� method and moir� topography. Grating method analyzing directly deformation of a grating without any moir� fringe pattern is considered as an extended technique of moire method. Phase analysis of the moire fringe patterns and the grating patterns provides accurate measurements of shapes or displacement and strain distributions. Some applications of these moir� methods and grating methods to dynamic shape and strain distribution measurements of a rotating tire, sub-millimeter displacement measurements from long distance for landslide prediction, real-time shape measurements with micro-meter order accuracy, etc. are shown. Presenter Yoshiharu Morimoto, Moire Institute Inc.
Video

Experience with Using Hardware-in-the-Loop Simulation for Validation of OBD in Powertrain Electronics Software

2011-12-05
These advanced checks have resulted in development of many new diagnostic monitors, of varying types, and a whole new internal software infrastructure to handle tracking, reporting, and self-verification of OBD related items. Due to this amplified complexity and the consequences surrounding a shortfall in meeting regulatory requirements, efficient and thorough validation of the OBD system in the powertrain control software is critical. Hardware-in-the-Loop (HIL) simulation provides the environment in which the needed efficiency and thoroughness for validating the OBD system can be achieved. A HIL simulation environment consisting of engine, aftertreatment, and basic vehicle models can be employed, providing the ability for software developers, calibration engineers, OBD experts, and test engineers to examine and validate both facets of OBD software: diagnostic monitors and diagnostic infrastructure (i.e., fault memory management).
Journal Article

Influence of Intelligent Active Suspension System Controller Design Techniques on Vehicle Braking Characteristics

2018-12-04
Abstract This article presents a comprehensive investigation for the interaction between vehicle ride vibration control and braking control using two degrees of freedom (2DOF) quarter vehicle model. A typical limited bandwidth active suspension system with nonlinear spring and damping characteristics of practical hydraulic and pneumatic components is controlled to regulate both suspension and tire forces and therefore provide the optimum ride comfort and braking performance of an anti-lock brake system (ABS). In order to design a suitable controller for this nonlinear integrated system, various control techniques are followed including state feedback tuned using Linear Quadratic Regulator (LQR), state feedback tuned using Genetic Algorithm (GA), Proportional Integrated (PI) tuned genetically, and Fuzzy Logic Control (FLC). The ABS control system is designed to limit skid ratio below threshold of 15%.
Journal Article

Hardware-in-the-Loop (HIL) Implementation and Validation of SAE Level 2 Automated Vehicle with Subsystem Fault Tolerant Fallback Performance for Takeover Scenarios

2018-07-27
Abstract The advancement towards development of autonomy follows either the bottom-up approach of gradually improving and expanding existing Advanced Driver Assist Systems (ADAS) technology where the driver is present in the control loop or the top-down approach of directly developing autonomous vehicle hardware and software using alternative approaches without the driver present in the control loop. Most ADAS systems today fall under the classification of SAE Level 1 which is also referred to as the driver assistance level. The progression from SAE Level 1 to SAE Level 2 or partial automation involves the critical task of merging automated lateral control and automated longitudinal control such that the tasks of steering and acceleration/deceleration are not required to be handled by the driver under certain conditions [1].
Journal Article

Localization and Perception for Control and Decision-Making of a Low-Speed Autonomous Shuttle in a Campus Pilot Deployment

2018-11-12
Abstract Future SAE Level 4 and Level 5 autonomous vehicles (AV) will require novel applications of localization, perception, control, and artificial intelligence technology in order to offer innovative and disruptive solutions to current mobility problems. This article concentrates on low-speed autonomous shuttles that are transitioning from being tested in limited traffic, dedicated routes to being deployed as SAE Level 4 automated driving vehicles in urban environments like college campuses and outdoor shopping centers within smart cities. The Ohio State University has designated a small segment in an underserved area of the campus as an initial AV pilot test route for the deployment of low-speed autonomous shuttles. This article presents initial results of ongoing work on developing solutions to the localization and perception challenges of this planned pilot deployment.
Collection

Vehicle Dynamics, Stability and Control, 2018

2018-04-03
This technical paper collection is focused on vehicle dynamics and controls using modeling and simulation, and experimental analysis of passenger cars, heavy trucks, and wheeled military vehicles. The papers address active and passive safety systems to mitigate rollover, yaw instability and braking issues; driving simulators and hardware-in-the-loop systems; suspension kinematics and compliance, steering dynamics, advanced active suspension technologies; and tire force and moment mechanics.
Collection

Vehicle Dynamics, Stability and Control, 2017

2017-03-28
This technical paper collection is focused on vehicle dynamics and controls using modeling and simulation, and experimental analysis of passenger cars, heavy trucks, and wheeled military vehicles. The papers address active and passive safety systems to mitigate rollover, yaw instability and braking issues; driving simulators and hardware-in-the-loop systems; suspension kinematics and compliance, steering dynamics, advanced active suspension technologies; and tire force and moment mechanics.
Journal Article

ESC Performance of Aftermarket Modified Vehicles: Testing, Simulation, HIL, and the Need for Collaboration

2010-10-19
2010-01-2342
The enactment of FMVSS 126 requires specific safety performance in vehicles 4,536 Kg (10,000 pounds) or less using an Electronic Stability Control (ESC) system as standard equipment by 2011. Further, in 2012, the regulation requires vehicles that have undergone aftermarket modification to remain in compliance with the performance standard. This paper describes: • a brief overview of the standard and its implications • the collaborative approach used in the first successful approach in meeting that requirement by a lift kit manufacturer o a Hardware In the Loop (HIL) test alternative for establishing a reasonable expectation for a vehicle to demonstrate compliance after modification. • Collaborative challenges overcome: o aftermarket manufacturers seeking information sharing with OEMs and Tier One suppliers: o respecting the intellectual property of OEMs and Tier One suppliers o maintaining the integrity between tool competitors and their customers in cross-collaborative efforts
Journal Article

Advances of Virtual Testing and Hybrid Simulation in Automotive Performance and Durability Evaluation

2011-04-12
2011-01-0029
Virtual testing is a method that simulates lab testing using multi-body dynamic analysis software. The main advantages of this approach include that the design can be evaluated before a prototype is available and virtual testing results can be easily validated by subsequent physical testing. The disadvantage is that accurate specimen models are sometimes hard to obtain since nonlinear components such as tires, bushings, dampers, and engine mounts are hard to model. Therefore, virtual testing accuracy varies significantly. The typical virtual rigs include tire and spindle coupled test rigs for full vehicle tests and multi-axis shaker tables for component tests. Hybrid simulation combines physical and virtual components, inputs and constraints to create a composite simulation system. Hybrid simulation enables the hard to model components to be tested in the lab.
Journal Article

Advancement of Vehicle Dynamics Control with Monitoring the Tire Rolling Environment

2010-04-12
2010-01-0108
One of the most important challenges for electronic stability control (ESC) systems is the identification and monitoring of tire rolling environment, especially actual tire-road friction parameters. The presented research considers an advanced variant of the ESC system deducing the mentioned factors based on intelligent methods as fuzzy sets. The paper includes: Overview of key issues in prototyping the algorithms of Electronic Stability Control. Case study for vehicle model. Procedures for monitoring of tire rolling environment: theoretical backgrounds, computing methods, fuzzy input and output variables, fuzzy inference systems, interface with ESC algorithm. Case study for ESC control algorithm. Examples of simulation using Hardware-in-the-Loop procedures. The proposed approach can be widely used for the next-generation of ESC devices having the close integration with Intelligent Transport Systems.
Journal Article

Signal Processing for Rough Road Detection

2010-04-12
2010-01-0673
Misfire diagnostics are required to detect missed combustion events which may cause an increase in emissions and a reduction in performance and fuel economy. If the misfire detection system is based on crankshaft speed measurement, driveline torque variations due to rough road can hinder the diagnosis of misfire. A common method of rough road detection uses the ABS (Anti-Lock Braking System) module to process wheel speed sensor data. This leads to multiple integration issues including complexities in interacting with multiple suppliers, inapplicability in certain markets and lower reliability of wheel speed sensors. This paper describes novel rough road detection concepts based on signal processing and statistical analysis without using wheel speed sensors. These include engine crankshaft and Transmission Output Speed (TOS) sensing information. Algorithms that combine adaptive signal processing and specific statistical analysis of this information are presented.
Journal Article

Application of the Hardware-in-the-Loop Technique to an Elastomeric Torsional Vibration Damper

2013-12-20
2013-01-9044
This work describes the development and use of the Hardware-in-the-Loop (HIL) technique to evaluate the dynamic behavior of a torsional vibration rubber damper (TVD) used in a spark ignition internal combustion engine. The TVD was adapted to a test bench designed for this research and the HIL technique was applied considering the simulated dynamic response of the crankshaft. The results of the torsional vibration amplitudes are compared with measured values in a steady-state well identified condition, to experimentally validate the proposed mathematical model and the possibility to use the HIL technique to evaluate dampers and crankshaft behavior in realistic long term tests, where the rubber degradation also affects the dynamic response of the system. Finally, it was concluded that simulated and measured signals presented a good correlation in some engine operational conditions, reaching the objectives of this study.
Journal Article

Development of Hardware-In-the-Loop Simulation System for Steering Evaluation Using Multibody Kinematic Analysis

2014-04-01
2014-01-0086
The adoption of the electronic controlled steering systems with new technologies has been extended in recent years. They have interactions with other complex vehicle subsystems and it is a hard task for the vehicle developer to find the best solution from huge number of the combination of parameter settings with track tests. In order to improve the efficiency of the steering system development, the authors had developed a steering bench test method for steering system using a Hardware-In-the-Loop Simulation (HILS). In the steering HILS system, vehicle dynamics simulation and the tie rod axial force calculation are required at the same time in the real-time simulation environment. The accuracy of the tie rod axial force calculation is one of the key factors to reproduce the vehicle driving condition. But the calculation cannot be realized by a commercial software for the vehicle dynamics simulation.
Journal Article

A Primer on Building a Hardware in the Loop Simulation and Validation for a 6X4 Tractor Trailer Model

2014-04-01
2014-01-0118
This research was to model a 6×4 tractor-trailer rig using TruckSim and simulate severe braking maneuvers with hardware in the loop and software in the loop simulations. For the hardware in the loop simulation (HIL), the tractor model was integrated with a 4s4m anti-lock braking system (ABS) and straight line braking tests were conducted. In developing the model, over 100 vehicle parameters were acquired from a real production tractor and entered into TruckSim. For the HIL simulation, the hardware consisted of a 4s4m ABS braking system with six brake chambers, four modulators, a treadle and an electronic control unit (ECU). A dSPACE simulator was used as the “interface” between the TruckSim computer model and the hardware.
Journal Article

Application of Auto-Coding for Rapid and Efficient Motor Control Development

2014-04-01
2014-01-0305
In hybrid and electric vehicles, the control of the electric motor is a critical component of vehicle functions such as motoring, generating, engine-starting and braking. The efficient and accurate control of motor torque is performed by the motor controller. It is a complex system incorporating sensor sampling, data processing, controls, diagnostics, and 3-phase Pulse Width Modulation (PWM) generation which are executed in sub-100 uSec periods. Due to the fast execution rates, care must be taken in the software coding phase to ensure the algorithms will not exceed the target processor's throughput capability. Production motor control development often still follows the path of customer requirements, component requirements, simulation, hand-code, and verification test due to the concern for processor throughput. In the case of vehicle system controls, typically executed no faster than 5-10 mSec periods, auto-coding tools are used for algorithm development as well as testing.
Journal Article

Design and Testing of ABS for Electric Vehicles with Individually Controlled On-Board Motor Drives

2014-08-01
2014-01-9128
The paper introduces the results of the development of anti-lock brake system (ABS) for full electric vehicle with individually controlled near-wheel motors. The braking functions in the target vehicle are realized with electro-hydraulic decoupled friction brake system and electric motors operating in a braking mode. The proposed ABS controller is based on the direct slip and velocity control and includes several main blocks for computing of predictive (feedforward) and reactive (feedback) brake torque, wheel slip observer, slip target adaptation, and the algorithm of brake blending between friction brakes and electric motors. The functionality of developed ABS has been investigated on the HIL test rig for straight-line braking manoeuvres on different surfaces with variation of initial velocity. The obtained experimental results have been compared with the operation of baseline algorithm of a hydraulic ABS and have demonstrated a marked effect in braking performance.
Journal Article

A Vision-Based Forward Collision Warning System Developed under Virtual Environment

2014-04-01
2014-01-0754
This paper presents a novel approach of developing a vision-based forward collision warning system (FCW) under a virtual and real-time driving environment. The proposed environment mainly includes a 3D high-fidelity virtual driving environment developed with computer graphics technologies, a virtual camera model and a real-time hardware-in-the-loop (HIL) system with a driver simulator. Some preliminary simulation has been conducted to verify that the proposed virtual environment along with the image generated by a virtual camera model is valid with sufficient fidelity, and the real-time HIL development system with driver in the loop is effective in the early design, test and verification of the FCW and other similar ADAS systems.
Journal Article

Dual Fuel Engine Simulation - A Thermodynamic Consistent HiL Compatible Model

2014-04-01
2014-01-1094
This works presents a real-time capable simulation model for dual fuel operated engines. The computational performance is reached by an optimized filling and emptying modeling approach applying tailored models for in-cylinder combustion and species transport in the gas path. The highly complex phenomena taking place during Diesel and gasoline type combustion are covered by explicit approaches supported by testbed data. The impact of the thermodynamic characteristics induced by the different fuels is described by an appropriate set of transport equations in combination with specifically prepared property databases. A thermodynamic highly accurate 6-species approach is presented. Additionally, a 3-species and a 1-species transport approach relying on the assumption of a lumped fuel are investigated regarding accuracy and computational performance. The comparison of measured and simulated pressure and temperature traces shows very good agreement.
Journal Article

Influence of the Tire Inflation Pressure Variation on Braking Efficiency and Driving Comfort of Full Electric Vehicle with Continuous Anti-Lock Braking System

2015-04-14
2015-01-0643
The presented study demonstrates results of experimental investigations of the anti-lock braking system (ABS) performance under variation of tire inflation pressure. This research is motivated by the fact that the changes in tire inflation pressure during the vehicle operation can distinctly affect peak value of friction coefficient, stiffness and other tire characteristics, which are influencing on the ABS performance. In particular, alteration of tire parameters can cause distortion of the ABS functions resulting in increase of the braking distance. The study is based on experimental tests performed for continuous ABS control algorithm, which was implemented to the full electric vehicle with four individual on-board electric motors. All straight-line braking tests are performed on the low-friction surface where wheels are more tended to lock.
Journal Article

New Slip Control System Considering Actuator Dynamics

2015-04-14
2015-01-0656
A new control strategy for wheel slip control, considering the complete dynamics of the electro-hydraulic brake (EHB) system, is developed and experimentally validated in Cranfield University's HiL system. The control system is based on closed loop shaping Youla-parameterization method. The plant model is linearized about the nominal operating point, a Youla parameter is defined for all stabilizing feedback controller and control performance is achieved by employing closed loop shaping technique. The stability and performance of the controller are investigated in frequency and time domain, and verified by experiments using real EHB smart actuator fitted into the HiL system with driver in the loop.
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