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Development of DPF/SCR System for Heavy Duty Diesel Engine

2012-06-15
Manganese oxides show high catalytic activity for CO and HC oxidation without including platinum group metals (PGM). However, there are issues with both thermal stability and resistance to sulfur poisoning. We have studied perovskite-type YMnO3 (YMO) with the aim of simultaneously achieving both activity and durability. This paper describes the oxidation activity of PGM-free Ag/i-YMO, which is silver supported on improved-YMO (i-YMO). The Ag/i-YMO was obtained by the following two methods. First, Mn4+ ratio and specific surface area of YMO were increased by optimizing composition and preparation method. Second, the optimum amount of silver was supported on i-YMO. In model gas tests and engine bench tests, the Ag/i-YMO catalyst showed the same level of activity as that of the conventional Pt/?-Al2O3 (Pt = 3.0 g/L). In addition, there was no degradation with respect to either heat treatment (700°C, 90 h, air) or sulfur treatment (600°C to 200°C, total 60 h, 30 ppm SO2).
SAE MOBILUS Subscription

Wiley Cyber Security Collection Add-On

2018-03-23
As an annual subscription, the Wiley Cyber Security Collection Add-On is available for purchase along with one or both of the following: Wiley Aerospace Collection Wiley Automotive Collection The titles from the Wiley Cyber Security Collection are included in the SAE MOBILUS® eBook Package. Titles: Network Forensics Penetration Testing Essentials Security in Fixed and Wireless Networks, 2nd Edition The Network Security Test Lab: A Step-by-Step Guide Risk Centric Threat Modeling: Process for Attack Simulation and Threat Analysis Applied Cryptography: Protocols, Algorithms and Source Code in C, 20th Anniversary Edition Computer Security Handbook, Set, 6th Edition Threat Modeling: Designing for Security Other available Wiley collections: Wiley SAE MOBILUS eBook Package Wiley Aerospace Collection Wiley Automotive Collection Wiley Computer Systems Collection Add-On (purchasable with the Wiley Aerospace Collection and/or the Wiley Automotive Collection)
Collection

Latest Advances for Commercial Vehicle Drivetrains, Powertrains, and Transmissions 2010

2010-09-27
This technical paper collection contains 53 technical papers. Topics covered include engine exhaust aftertreatment and integration; hybrid vehicle integration and optimization; powertrain and drivetrain NVH; advanced transmission and driveline component design; diesel engine system design; fuel economy; alternative fuels; and advanced engine component design.
Collection

Commercial Vehicle - Engine Exhaust Aftertreatment and Integration, 2012

2012-10-02
The 11 technical papers in this collection cover technologies that address the treatment of engine exhaust emissions to meet commercial vehicle requirements. The scope covers developments in catalysis, materials, controls, and integration with the complete engine/vehicle system.
Collection

Commercial Vehicle Dynamics Modeling, Simulation and Validation Studies, 2015

2015-09-29
This technical paper collection discusses the modeling, analysis, and validation of commercial vehicle chassis, suspension, and tire modeling and simulation. Topics include commercial vehicle dynamics; chassis control devices such as ABS, traction control, yaw/roll stability control, and their interaction with suspension controls; modeling and simulation of ride comfort, as well as passive and active suspension control methodologies. Authors are encouraged to discuss the validation of their modeling and simulation.
Journal Article

Exhaust Manifold Thermal Assessment with Ambient Heat Transfer Coefficient Optimization

2018-06-04
Abstract Exhaust manifolds are one of the most important components on the engine assembly, which is mounted on engine cylinder head. Exhaust manifolds connect exhaust ports of cylinders to the turbine for turbocharged diesel engine therefore they play a significant role in the performance of engine system. Exhaust manifolds are subjected to very harsh thermal loads; extreme heating under very high temperatures and cooling under low temperatures. Therefore designing a durable exhaust manifold is a challenging task. Computer aided engineering (CAE) is an effective tool to drive an exhaust manifold design at the early stage of engine development. Thus advanced CAE methodologies are required for the accurate prediction of temperature distribution. However, at the end of the development process, for the design verification purposes, various tests have to be carried out in engine dynamometer cells under severe operating conditions.
Journal Article

Computational Fluid Dynamic Simulation of In-Cylinder Pressures to Validate High-Range VCR

2018-10-22
Abstract This article serves as a proof-of-concept and feasibility analysis regarding a variable compression ratio (VCR) engine design utilizing an exhaust valve opening during the compression stroke to vary the compression ratio instead of the traditional method of changing the cylinder or piston geometry patented by Ford, Mercedes-Benz, Nissan, Peugeot, Gomecsys, et al. [1]. In this concept, an additional exhaust valve opening was used to reduce the virtual compression ratio of the engine, without geometric changes. A computational fluid dynamic model in ANSYS Forte was used to simulate a single-cylinder, cold flow, four-stroke, direct injection engine cycle. In this model, the engine was simulated at a compression ratio of 10:1. Then, the model was modified to a compression ratio of 17:1. Then, an additional valve opening at the end of the compression stroke was added to the 17:1 high compression model.
Journal Article

Vibration Response Properties in Frame Hanging Catalyst Muffler

2018-07-24
Abstract Dynamic stresses exist in parts of a catalyst muffler caused by the vibration of a moving vehicle, and it is important to clarify and predict the vibration response properties for preventing fatigue failures. Assuming a vibration isolating installation in the vehicle frame, the vibration transmissibility and local dynamic stress of the catalyst muffler were examined through a vibration machine. Based on the measured data and by systematically taking vibration theories into consideration, a new prediction method of the vibration modes and parameters was proposed that takes account of vibration isolating and damping. A lumped vibration model with the six-element and one mass point was set up, and the vibration response parameters were analyzed accurately from equations of motion. In the vibration test, resonance peaks from the hanging bracket, rubber bush, and muffler parts were confirmed in three excitation drives, and local stress peaks were coordinate with them as well.
Journal Article

Separable and Standard Monte Carlo Simulation of Linear Dynamic Systems Using Combined Approximations

2019-01-25
Abstract Reliability analysis of a large-scale system under random dynamic loads can be a very time-consuming task since it requires repeated studies of the system. In many engineering problems, for example, wave loads on an offshore platform, the excitation loads are defined using a power spectral density (PSD) function. For a given PSD function, one needs to generate many time histories to make sure the excitation load is modeled accurately. Global and local approximation methods are available to predict the system response efficiently. Each way has their advantages and shortcomings. The combined approximations (CA) method is an efficient method, which combines the advantages of local and global approximations. This work demonstrates two methodologies that utilize CA to reduce the cost of crude or separable Monte Carlo simulation (MCS) of linear dynamic systems when the excitation loads are defined using PSD functions.
Journal Article

Empirical Investigation on the Effects of Rolling Resistance and Weight on Fuel Economy of Medium-Duty Trucks

2019-08-28
Abstract Vehicle rolling resistance and weight are two of the factors that affect fuel economy. The vehicle tire rolling resistance has a more significant influence than aerodynamics drags on fuel economy at lower vehicle speeds, particularly true for medium- and heavy-duty trucks. Less vehicle weight reduces inertia loads, uphill grade resistance, and rolling resistance. The influence of weight on the fuel economy can be considerable particularly in light- to medium-duty truck classes because the weight makes up a larger portion of gross vehicle weight. This article presents an empirical investigation and a numerical analysis of the influences of rolling resistance and weight on the fuel economy of medium-duty trucks. The experimental tests include various tires and payloads applied on a total of 21vehicle configurations over three road profiles. These tests are used to assess the sensitivity of rolling resistance and weight to the vehicle fuel economy.
Journal Article

Aging Effects of Catalytic Converters in Diesel Exhaust Gas Systems and Their Influence on Real Driving NOx Emissions for Urban Buses

2018-06-18
Abstract The selective catalytic reduction (SCR) of nitrogen oxides seems to be the most promising technique to meet prospective emission regulations of diesel-driven commercial vehicles. In the case of developing cost-effective catalytic converters with comparably high activity, selectivity, and resistance against aging, ion-exchanged zeolites play a major role. This study presents, firstly, a brief literature review and subsequently a discussion of an extensive conversion analysis of exemplary Cu/ and Fe/zeolites, as well as a homogeneous admixture of both. The aging stages of SCR catalysts deserve particular attention in this study. In addition, the aging condition of the diesel oxidation catalyst (DOC) was analyzed, which influences the nitrogen dioxide (NO2) formation, because the NO2/nitrogen oxides (NOx) ratio upstream from the SCR converter could be identified as a key factor for low temperature NOx conversion.
Journal Article

Detection Method for Cavity Defects in Ballastless Track Structures of High-Speed Railways Based on Air-Coupled Ultrasonic Lamb Waves

2019-07-02
Abstract This study proposes a method for the rapid detection and location of cavity defects in ballastless track structures of high-speed railways in service. First, the propagation law of air-coupled ultrasonic Lamb waves in the ballastless track structure is studied. Theoretical calculation results show that the ultrasonic Lamb wave group velocity of the A2 mode in the track plate is 4000 m/s. Then, the excitation and reception methods of the air-coupled ultrasound are studied. Theoretical and experimental results show that the A2 mode Lamb wave can be generated by the 3.8° oblique incidence of the ballastless track structure. Finally, an experimental system for air-coupled ultrasonic testing is constructed. A pair of air-coupled ultrasonic probes is used to provide excitation and reception Lamb wave signals at an inclined angle of 3.8°, 20 mm away from the surface of the track plate, and 40 mm/step along the scanning direction.
Journal Article

Fuel Consumption Track Tests for Tractor-Trailer Fuel Saving Technologies

2009-10-06
2009-01-2891
The objective of the project was to conduct controlled test-track studies of solutions for achieving higher fuel efficiency and lower greenhouse gas emissions in the trucking industry. Using vehicles from five Canadian fleets, technologies from 12 suppliers were chosen for testing, including aerodynamic devices and low rolling resistance tires. The participating fleets also decided to conduct tests for evaluating the impact on fuel consumption of vehicle speed, close-following between vehicles, and lifting trailer axles on unloaded B-trains. Other tests targeted comparisons between trans-container road-trains and van semi-trailers road-trains, between curtain-sided semi-trailers, trans-containers and van semi-trailers, and between tractors pulling logging semi-trailers loaded with tree-length wood and short wood. The impact of a heavy-duty bumper on fuel consumption and the influence of B5 biodiesel blend on fuel consumption were also assessed.
Journal Article

Development of SCR on High Porosity Substrates for Heavy Duty and Off-Road Applications

2014-04-01
2014-01-1521
Selective Catalytic Reduction (SCR) catalysts have been demonstrated as an effective solution for controlling NOx emissions from diesel engines. There is a drive to reduce the overall packaging volume of the aftertreatment system for these applications. In addition, more active SCR catalysts will be needed as the applications become more challenging: e.g. lower temperatures and higher engine out NOx, for fuel consumption improvements. One approach to meet the challenges of reduced volume and/or higher NOx reduction is to increase the active site density of the SCR catalyst by coating higher amount of SCR catalyst on high porosity substrates (HPS). This approach could enable the reduction of the overall packaging volume while maintaining similar NOx conversion as compared to 2010/2013 systems, or improve the NOx reduction performance for equivalent volume and NH3 slip.
Journal Article

Components Durability, Reliability and Uncertainty Assessments Based on Fatigue Failure Data

2014-09-30
2014-01-2308
Road vibrations cause fatigue failures in vehicle components and systems. Therefore, reliable and accurate damage and life assessment is crucial to the durability and reliability performances of vehicles, especially at early design stages. However, durability and reliability assessment is difficult not only because of the unknown underlying damage mechanisms, such as crack initiation and crack growth, but also due to the large uncertainties introduced by many factors during operation. How to effectively and accurately assess the damage status and quantitatively measure the uncertainties in a damage evolution process is an important but still unsolved task in engineering probabilistic analysis. In this paper, a new procedure is developed to assess the durability and reliability performance, and characterize the uncertainties of damage evolution of components under constant amplitude loadings.
Journal Article

Comparative Study of Hybrid Powertrains on Fuel Saving, Emissions, and Component Energy Loss in HD Trucks

2014-09-30
2014-01-2326
Two hybrid powertrain configurations, including parallel and series hybrids, were simulated for fuel economy, component energy loss, and emissions control in Class 8 trucks over both city and highway driving conditions. A comprehensive set of component models describing engine fuel consumption, emissions control, battery energy, and accessory power demand interactions was developed and integrated with the simulated hybrid trucks to identify heavy-duty (HD) hybrid technology barriers. The results show that series hybrid is absolutely negative for fuel-economy improvement of long-haul trucks due to an efficiency penalty associated with the dual-step conversions of energy (i.e. mechanical to electric to mechanical).
Journal Article

Radio Frequency Diesel Particulate Filter Soot and Ash Level Sensors: Enabling Adaptive Controls for Heavy-Duty Diesel Applications

2014-09-30
2014-01-2349
Diesel Particulate Filters (DPF) are a key component in many on- and off-road aftertreatment systems to meet increasingly stringent particle emissions limits. Efficient thermal management and regeneration control is critical for reliable and cost-effective operation of the combined engine and aftertreatment system. Conventional DPF control systems predominantly rely on a combination of filter pressure drop measurements and predictive models to indirectly estimate the soot loading state of the filter. Over time, the build-up of incombustible ash, primarily derived from metal-containing lubricant additives, accumulates in the filter to levels far exceeding the DPF's soot storage limit. The combined effects of soot and ash build-up dynamically impact the filter's pressure drop response, service life, and fuel consumption, and must be accurately accounted for in order to optimize engine and aftertreatment system performance.
Journal Article

Comparison of Fuel Efficiency and Traction Performances of 6 × 4 and 6 × 2 Class 8 Tractors

2014-09-30
2014-01-2358
The objective of this project was to compare the fuel consumption and traction performances of 6 × 2 and 6 × 4 Class 8 tractors. Two approaches have been considered: evaluation of 6 × 2 tractors, modified from 6 × 4 tractors, and evaluation of OEM 6 × 2 tractors. Compared to the 6 × 4 tractors, which are equipped with a rear tandem with both drive axles, the 6 × 2 tractors have a rear tandem axle with one drive axle, and one non-drive axle, also called dead axle. The 6 × 2 tractor configurations are available from the majority of Class 8 tractor manufacturers. The SAE Fuel Consumption Test Procedures Type II (J1321) and Type III (J1526) were used for fuel consumption track test evaluations. Traction performances were assessed using pull sled tests to compare pulling distance, maximum speed, and acceleration when pulling the same set sled on similar surface.
Journal Article

Emissions Performance and In-Use Durability of Retrofit After-Treatment Technologies

2014-09-30
2014-01-2347
In-use testing of diesel emission control technologies is an integral component of EPA's verification program. Device manufacturers are required to complete in-use testing once 500 units have been sold. Additionally, EPA conducts test programs on randomly selected retrofit devices from installations completed with grants by the National Clean Diesel Campaign. In this test program, EPA identified and recovered a variety of retrofit devices, including diesel particulate filters (DPFs) and diesel oxidation catalysts (DOCs), installed on heavy-duty diesel vehicles (on-highway and nonroad). All of the devices were tested at Southwest Research Institute in San Antonio, Texas. This study's goal was to evaluate the durability, defined here as emissions performance as a function of time, of retrofit technologies aged in real-world applications. A variety of operating and emissions criteria were measured to characterize the overall performance of the retrofit devices on an engine dynamometer.
Journal Article

Virtual Vehicle Design based on Key Performance Indicators Assessing the Vehicle Portfolio

2014-09-30
2014-01-2415
This paper focuses on the manufacturer's conflict in the conceptual design of commercial vehicles between highly customized special vehicles and the greatest possible degree of standardization. Modularity and standardization are crucial success factors for realizing high variance at the best cost efficiency in development and production as well for achieving the highest quality standards at reduced efforts for technical validation. The presented virtual design approach for commercial vehicle concepts allows for purposeful design and integration of new concepts and technologies on the component level in an existing product portfolio - not neglecting manufacture's portfolio requirements concerning standardization and modularity. The integrated tool chain helps to bring trade-offs to a head that exist in balancing between dedicated vehicles with best customer-relevant characteristics and standardized vehicles with the highest degree of commonality.
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