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The flow-field around a “common” European heavy truck, equipped with several different trailer devices, is investigated using steady and unsteady simulations. This work demonstrates how with simple devices added on the trailer it is possible to strongly decrease the aerodynamic drag over 10%, with an increase of overall dimensions below 1% without any change to the load capacity of the trailer. Several devices, installed on the trailer, are tested on a target vehicle and the shape of the “airbag”, the “fin”, the “boat tail” and the “front-rear trailer device” has been optimized to achieve the maximum in drag reduction in front wind. The performance of the optimized devices are tested also in cross wind conditions with the yaw angle varying from 0° to 30°. The truck equipped with the front-rear trailer device is also investigated using time variant simulation with yaw angle of 0°, 5°, 10°.

Safety of the operators in any equipment can be achieved by both passive and active systems. Passive safety system includes Seat belt, air bag, bumper, and other structural components which protects the operator from injuries during accidents. On the other hand, Active safety systems like Braking, Steering, Collision avoidance system, operator fatigue monitoring systems, etc., minimize and eliminate the accidents among which the Brake system is primarily used to control and stop the equipment. Considering the field operating conditions of motor grader, it is very essential to provide fool proof braking system to control and stop the equipment. In order to obtain maximum productivity the equipment speed is kept substantially high. Brake systems are operated using Air, Hydraulics, etc., among which the Air brake system offers simple and easy serviceability over hydraulic system.

This paper describes a crash detection system developed for use in automotive passive restraint applications. The system is unique in that the small, rugged module performs all of the functions necessary to determine when airbag deployment is required. Because it is designed to be mounted near the impact zone, the system is well suited to three difficult crash discrimination situations: front impacts in body-on-frame vehicles such as light trucks, side impacts in any automobile, and crash severity discrimination for future adaptive restraint systems.

Heavy trucks are produced with a great variety of vehicle configurations, operate over a wide range of gross vehicle weight and sometimes function in extreme duty environments. Frontal crashes of heavy trucks can pose a threat to truck occupants when the vehicle strikes another large object such as bridge works, large natural features or another heavy-duty vehicle. Investigations of heavy truck frontal crashes indicate that the factors listed above all affect the outcome for the driver and the resulting damage to the truck Recently, a new chassis was introduced for on-highway heavy truck models that feature frontal airbag occupant protection. This introduction presented an opportunity to incorporate the knowledge gained from crash investigation into the process for developing the crash sensor's parameter settings.

It is extremely difficult to find safety elements for motorized two-wheelers. For this reason it is important to begin by examining the accident sequences and by clearly analysing the main points of injury as well as the way in which the injuries arise. What emerges is a very complex accident sequence in the case of two-wheelers which involves the danger that one safety element optimised with regard to only one problem can result in disadvantages when the overall accident severity is examined. The leg protection as an isolated safety element has to be mentioned in this connection. If it is not properly designed the influence it. has on the movement sequence can result in increasing the risk of injury to other parts of the body. A satisfactory solution with an airbag might be a way out of the dilemma.

Injuries of the Occipitoatlantoaxial (Occ-C2) region (also known as atlanto-occipital injuries) are the most common form of cervical injury in children aged ten years and younger. The crash studied in this paper is unique in that there were three children ages 3, 6 and 7 involved in a frontal crash with a delta V of 28mph with each child receiving a nonfatal Occ-C2 injury of varying degrees. The 3 and 6 year-old children were remarkably similar in height and weight to the 3 and 6 year-old Hybrid III ATD's. Also, unique to this case is the fact that the right rear 6 year-old occupant likely sustained an Occ-C2 injury prior to impact with the frame of the front passenger seat. This crash environment was recreated utilizing MADYMO occupant simulation software. The models for the Hybrid III 3 and 6 year-old ATDs were used to represent the occupants in this crash.

The New Car Assessment Program (NCAP) has evaluated the crashworthiness of numerous vehicles since 1979. Each year selected models were frontally crashed at 35 mph into a fixed barrier. Due to increased interest by the public in vehicle safety as part of their car-buying decisions, NHTSA has recently undertaken an expanded program of consumer information on vehicle safety issues. As part of this program, an analysis was performed to determine the effectiveness of light-truck driver air bags to reduce the risk of severe injury as measured by the head and chest injury responses of selected NCAP tests. The light trucks tested most frequently were analyzed to obtain reliable estimates of air bag effectiveness. The vehicles were tested with all the restraints available on that model, which in the case of the early years were safety belts, and in the latter years were a combination of safety belts and air bags.

Airbag systems have been part of passenger car and truck programs since the mid-1980's. However, systems designed for medium and heavy duty truck applications are relatively new. The release of airbag systems for medium duty truck has provided some unique challenges, especially for the airbag sensing systems. Because of the many commercial applications within the medium duty market, the diversity of the sensing environments must be considered when designing and calibrating the airbag sensing system. The 2003 Chevrolet Kodiak and GMC TopKick airbag sensing development included significant work, not only on the development of airbag deployment events but also non-deployment events – events which do not require the airbag to deploy. This paper describes the process used to develop the airbag sensing system deployment events and non-deployment event used in the airbag sensing system calibration.

Characterizing or reconstructing incidents ranging from light to heavy crashes is one of the enablers for mobility solutions for fleet management, car-sharing, ride-hailing, insurance etc. While crashes involving airbag deployment are noticeable, light crashes without airbag deployment can be hidden and most drivers do not report these incidents. In this paper, we are using vehicle responses together with a dynamics model to trace back if abnormal forces have been applied to a vehicle so as to detect light crashes. The crash location around the perimeter of the vehicle, the direction of the crash force, and the severity of the crashes are all determined in real-time based on on-board sensor measurements which has further application in accident reconstruction. All of this information will be integrated to a feature called “Incident Report”, which enable reporting of minor accidents to the relevant entities such as insurance agencies, fleet managements, etc.

Heavy-vehicle event data recorders (HVEDRs) provide a source of temporal vehicle data just prior to, during, and for a short period after, an event. In the 1990s, heavy-vehicle (HV) engine manufacturers expanded the capabilities of engine control units (ECU) and engine control modules (ECM) to include the ability to record and store small amounts of parametric vehicle data. This advanced capability has had a significant impact on vehicle safety by helping law enforcement, engineers, and researchers reconstruct events of a vehicle crash and understand the details surrounding that vehicle crash. Today, EDR technologies have been incorporated into a wide range of heavy vehicle (HV) safety systems (e.g., crash mitigation systems, air bag control systems, and behavioral monitoring systems). However, the adoption of EDR technologies has not been uniform across all classes of HVs or their associated vehicle systems.

This paper presents the development of a test procedure for evaluation of inadvertent deployment of air bags. The methodology and early development of the procedure is discussed along with additional criteria thought to be required for trucks and sport utility vehicles. Tests conducted address severe off-road use in relation to air bag sensing systems. Data is collected from accelerometers. After worst case test conditions are identified (examples include rough road, snow plowing and jerk towing events), the data is analyzed and comparisons for design decisions can be made.

This paper will discuss in detail Delco Electronics Corporation's experiences when applying both passive and active Airbag Sensing and Discrimination Systems to North American Truck Platforms. Additionally, the paper will briefly discuss some of the features and functions of the Central Airbag Controllers (SDM's) developed by Delco Electronics to meet Worldwide Airbag System Applications.

TEMIC as an automotive electronics manufacturer has done research since several years to develop suitable sensors for occupant detection. The paper will present simulation results and technical solutions concerning this issue which is one of the key points in the future design of advanced airbags.

In comparison to drivers exposed to steering-wheel airbag deployments in frontal crashes, there have been fewer front-seat passengers exposed to airbag deployments for 1) many of the cars in crashes did not have dual airbags and 2) the front passenger seat is less often occupied. Of the 826 airbag crashes detailed by UMTRI crash investigators at the time of this manuscript preparation, there were 145 front-seat passengers, exposed to instrument panel mounted airbags. Most of these front-seat passengers 124 were involved in the frontal crashes. There were 92 who were 16 years of age or older, 24 were under 12 years of age and 11 young teenagers, 13-15 years of age. Of those who were 16 years or older in frontal crashes 70% had an MAIS-1 injury. None of the MAIS-2 injuries were directly related to airbag deployments. Of the AIS-3+ level injuries, about two-thirds were not airbag related.

Deployment of an airbag or charging of a tank by an inflator-canister system is a highly dynamic process. Quantification of energy storage, energy flux, work done, flow rates, thermodynamic properties, and energy conservation are essential to describe the deployment process. The concepts of available work and entropy production are presented as useful parameters when evaluating airbag aggressivity from tank test results for different types of inflators. This paper presents a computational methodology to simulate a pyro- and a hybrid-inflator-canister-airbag system to predict the force pattern that could occur on an out-of-position occupant when the airbag deploys. Comparisons with experimental data have been made in all cases where data were available. These include driver-, passenger-, and side-airbag designs.

It is generally accepted that airbags have beneficial impacts on vehicle occupants, reducing serious to minor injuries and in some cases avoiding injuries. There have also been some indications of the drawback of airbags deployments in certain situations, especially for unrestrained infants. The cost associated with reinstallation o replacement airbags may, however, adversely affect the cost of insurance collision claims. This cost and its impact on collision insurance losses are the subjects o this study. Factorial and paired comparison designs are utilized to analyze the losses in five accident years. The results of these analyses indicate an overall 4.6% increase in the collision portion of claims severity for the airbagequipped vehicles. This increase is statistically highly significant and supported by the strength of the evidence provided by the data.

Frankfurt Motor Show The art of automotive product packaging is a complex, multifunctional design and engineering discipline that has led to cars with relatively small overall dimesnions yet remarkable interior space. E-volutions As the movement to improve various supply-chain functions through the implementation of e-business initiatives gains momentum, the providers of the products and services that make the benefits possible are becoming more important to the automotive industry's future. Automakers going digital A math-based, vehicle-devleopment-process strategy has helped General Motors to achieve greater engineering capability, efficiency, and quality. A more redefined Ram Chrysler Group engineers have employed the use of hydroforming, new airbag technology, and aerodynamics, among other things, to improve the design, ride, and safety of the Dodge Ram 1500 for model year 2002.

A controlling interest Motorola's Scott Anderson provides insight on how electronic controllers are making cars safer, better-performing, and more fun. Software support for telematics Microsoft's Automotive Business Unit is focusing on the convergence of Internet technologies with vehicle systems through the deployment of Windows CE and .NET software platforms. Cadillac CTS The company's latest passenger car ushers in a new era of Cadillac performance with the V-series. Lincoln Navigator Redesigned for the first time since its 1997 launch, the full-size SUV not only looks different from the original version, it feels different, too. A heavy-duty RAM Chrysler Group engineers have included several firsts for the 2003 Dodge Ram 2500 and 3500 pickups, including side curtain airbags and power adjustable pedals. Enzo Ferrari: the car Ferrari is planning to build 349 copies of its "extreme sports car," which embraces a raft of Formula One technologies.

Time for reinvention This fall's Convergence event takes a broader focus for a new era. The body-chassis connection Decoupled development and electronic controls are changing the way chassis systems are integrated with the vehicle architecture. Fun and economical? Car makers explore the marriage of performance with efficiency in some of their latest concept vehicles. Testing and engineering services This special edition of Testing & Simulation focuses on the latest technology for vehicle development and validation. Volvo 'bags' unique safety technology The C70 retractable hardtop uses vertically deploying curtain airbags to provide added open-top passenger safety.

Several studies, available in the literature, were conducted to establish the most relevant criterion for predicting the thoracic injury risk on the THOR dummy. The criteria, such as the maximum deflection or a combination of parameters including the difference between the chest right and left deflections, were all developed based on given samples of Post Mortem Human Subject (PMHS). However, they were not validated against independent data and they are not always consistent with the observations from field data analysis. For this reason, 8 additional PMHS and matching THOR tests were carried out to assess the ability of the criteria to predict risks. Accident investigations showed that a reduction of the belt loads reduces the risk of rib fractures. Two configurations with different levels of force limitation were therefore chosen. A configuration representing an average European vehicle was chosen as a reference.