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Technical Paper

Truck Front Cabin Mount Tuning for Cabin Noise Boom, Overall Interior Noise and Vibration Reduction

2021-09-22
2021-26-0286
In today’s automobile industry refined NVH performance is a key feature and of high importance governing occupant comfort and overall quality impression of vehicle. In this paper interior noise and vibration measurement is done on one of the light truck and few dominant low frequency noise booms were observed in operation range. Modal analysis was done for the cabin at virtual as well as experimental level and few modes were found close to these noise booms. Vibrations were measured across the cabin mounts and it was found that the isolation of front mounts is not effective at lower frequencies. Taking this as an input, the mount design was modified to shift the natural frequency and hence improve the isolation behavior at the lowest dominant frequency. This was followed by static and dynamic measurement of the mounts at test rig level to characterize the dynamic performance and stiffness conclusion.
Technical Paper

Alleviating the Magnetic Effects on Magnetometers Using Vehicle Kinematics for Yaw Estimation for Autonomous Ground Vehicles

2020-04-14
2020-01-1025
Autonomous vehicle operation is dependent upon accurate position estimation and thus a major concern of implementing the autonomous navigation is obtaining robust and accurate data from sensors. This is especially true, in case of Inertial Measurement Unit (IMU) sensor data. The IMU consists of a 3-axis gyro, 3-axis accelerometer, and 3-axis magnetometer. The IMU provides vehicle orientation in 3D space in terms of yaw, roll and pitch. Out of which, yaw is a major parameter to control the ground vehicle’s lateral position during navigation. The accelerometer is responsible for attitude (roll-pitch) estimates and magnetometer is responsible for yaw estimates. However, the magnetometer is prone to environmental magnetic disturbances which induce errors in the measurement.
Standard

Engine-Off Cab Heating and Air Conditioning Systems Test Procedure and Performance Requirements - Trucks with and Without Sleepers

2012-02-06
HISTORICAL
J2918_201202
This SAE Recommended Practice establishes uniform test procedures and performance requirements for engine-off heating, ventilation, and air conditioning (HVAC) systems in order to achieve driver thermal comfort in both winter and summer rest periods. This specification will apply to heavy trucks with and without sleeper compartments, including but is not limited to Class 6, 7, and 8 powered vehicles.
Standard

Engine-Off Cab Heating and Air Conditioning Systems Test Procedure and Performance Requirements - Trucks with and without Sleepers

2022-06-20
CURRENT
J2918_202206
This SAE Recommended Practice establishes uniform test procedures and performance requirements for engine-off heating, ventilation, and air conditioning (HVAC) systems in order to achieve driver thermal comfort in both winter and summer rest periods. This specification will apply to heavy trucks with and without sleeper compartments, including but is not limited to Class 6, 7, and 8 powered vehicles.
Standard

OPERATOR ENCLOSURE AIR FILTER ELEMENT TEST PROCEDURE

1993-06-14
HISTORICAL
J1533_199306
This SAE Recommended Practice establishes a uniform test procedure for determining performance levels of operator enclosure panel type air filters on off-road, self-propelled work machines used in construction, general-purpose industrial, agriculture, and forestry as defined in SAE J1116 and equipped with an operator enclosure with a powered fresh air system.
Standard

Discriminating Back-Up Alarm System Standard

1999-06-01
CURRENT
J1741_199906
This SAE Standard describes methods for evaluating the performance of the systems detection device, the minimum detection areas behind the machine, the visual and audible information presented to the operator and ground personnel, and the systems fault detection requirements. Also included are operator system function tests and maintenance procedures.
Standard

Fasteners - Part Standard - Cap Screws, Hex Bolts, and Hex Nuts (Metric)

2019-05-10
CURRENT
J2295M_201905
This SAE Part Standard covers selected metric screws, hex bolts, and nuts manufactured in accordance with American Society for Testing and Materials (ASTM) and SAE fastener standards. This document covers fastener materials often used in ship systems and equipment but its use may be applied wherever fasteners of the covered materials are used. This document permits the fasteners to be identified and ordered by a part or identifying number (PIN) as defined in this document.
Standard

Fasteners—Part Standard—Cap Screws, Hex Bolts, and Hex Nuts (Metric)

2006-06-21
HISTORICAL
J2295M_200606
This SAE Part Standard covers selected metric screws, hex bolts, and nuts manufactured in accordance with American Society for Testing and Materials (ASTM) and SAE fastener standards. This document covers fastener materials often used in ship systems and equipment but its use may be applied wherever fasteners of the covered materials are used. This document permits the fasteners to be identified and ordered by a part or identifying number (PIN) as defined in this document.
Journal Article

Research on Road Load Simulation Technology of Commercial Vehicle Driveline Based on Chassis Dynamometer

2020-10-09
Abstract In this article, a new road load simulation technology is presented for commercial vehicle driveline. In order to assess the performance of vehicle driveline, the chassis dynamometer system is introduced on the basis of the traditional vehicle driveline test bench, which improves the accuracy of the simulation system without the need of complex modeling of commercial vehicle tire dynamics. The vertical load of the vehicle is emulated by the hydraulic loading mechanism, and the influence of the vertical load on commercial vehicle driveline is emulated when the vehicle passes the bumpy road. The evaluate control method of commercial vehicle acceleration inertia based on wheel rotational speed and vehicle dynamics model is designed.
Technical Paper

Test Tools for CAN Networks

1990-10-01
902208
Networking is a need for interlinking todays and future electronic modules into systems. Networked systems offer reduced wiring harness, more open system expandability and an additional degree of freedom for system optimization. On the other hand networked systems represent highly complex problems for the system designers and therefore require correspondingly powerful tools. Subsequently the characteristics of networking are described based on the example of the CAN-network-protocol. A set of requirements for needed tool support is derived from the inherent networked system characteristics. A set of CAN network development tools is described - Simulator, Emulator, Analyzer, handy NetTest, PcNet-interface - supporting the various needs in the different design phases. Finally some future activities are described depicting tools enhancement and integration. In addition research activities are mentioned focusing on definition and evaluation of higher protocol layers.
Technical Paper

Metrology: A Definition of Quality

1991-04-01
910948
Since defining quality so it will be accepted from company to company is a difficult task. This paper will discuss definitions of quality and how metrology can assist a company in defining its' quality. The title; Metrology:A Definition of Quality implies an explanation of how metrologists thinking has become important to companies committed to quality. This paper discusses the advantages quality programs derive from having metrology heavily involved in their processes and procedures. This paper also talks about the changing role of metrologists from strictly calibrating of the test equipment to applying process metrology in order to ensure the overall quality of the products.
Technical Paper

Strength Evaluation and Validation of Structural Joints

2021-09-22
2021-26-0315
Many methods have been developed to evaluate the fatigue life of structures when the joints are as per ideal case. But if the joints are loosening, it leads to increase in loading on the other members which causes failures. Most commonly in commercial vehicle segment welding joint & bolting joints are most popular ones. It is very easy to find out bolts strength & loosening effect in static conditions. But when vehicle is moving (i.e. dynamic condition), same method cannot be used. For this we have developed methodology to predict the bolts loosening in dynamic condition using vibration data. Similarly, loading may differ on the structural members if the welds are failing in dynamic conditions. To overcome this problem, in our organization we have a solution. Of course to simulate welding failures fatigue analysis is mandatory. We are using notch-stress approach for evaluating the welding strength of the joint.
Journal Article

Defect Detection of Railway Fasteners Based on Improved Pyramid Histogram of Gradients Characteristics

2020-03-23
Abstract Aiming at the problem of low recognition rate and slow speed caused by the small proportion of key area information in feature vectors of original Pyramid Histogram of Gradients (PHOG) features, an improved feature extraction method of PHOG is proposed. The PHOG feature extraction method is combined with edge feature enhancement method based on Census transform to extract feature vectors of fasteners, and dimensionality reduction is processed by Kernel Principal Component Analysis (KPCA) method to reduce the interference of redundant information. The vector is inputted into the support vector machine for training in order to get the classifier model and realize the automatic identification of the fastener’s state. The simulation results show that compared with the traditional PHOG method, this feature extraction method improves the false detection rate by 2.7%, and the complexity of the algorithm is greatly reduced.
Standard

Common Port Connections Used in Truck and Bus Air Brake Systems

2022-08-05
CURRENT
J3244_202208
This SAE Information Report lists common port connection types used in truck, bus, truck-trailer, converter dolly, and multi-purpose vehicles with air brake systems at the time of publication. The purpose of the document is to give system designers and users a starting point for connector selection and a reference to the standards that govern these connector types. Also included are notes on common practices associated with these ports. CAUTION: Consult the relevant standard for the connector before making a decision on suitability for use in a specific application.
Journal Article

Providing a Controllable Lab Test Environment for Assessing the Performance of Vehicle Cabin Air Purification Systems by Determining the Air Quality Regarding PM2.5 and CO2

2022-04-07
Abstract HVAC systems of passenger cars and especially their air purification performance got more and more in focus during the last years. One reason is the overall increased attention to air quality and its effect on human health. Recently, the WHO further tightened the recommended values for many pollutants. This will likely intensify the trend to more complex systems for improving the air purification functionalities. But, up to now there is no standard method for air purification performance testing. Existing standards cover the vehicle cabin air quality only regarding material emissions. Several studies address assessing the performance of air purification functionalities in most cases by real driving tests typically performed in urban areas. This approach results in proper values for the basic efficiency of single systems.
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