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Journal Article

A Turbulent Jet Ignition Pre-Chamber Combustion System for Large Fuel Economy Improvements in a Modern Vehicle Powertrain

2010-05-05
2010-01-1457
Turbulent Jet Ignition is an advanced pre-chamber initiated combustion system for an otherwise standard spark ignition engine found in current on-road vehicles. This next-generation pre-chamber design overcomes previous packaging obstacles by simply replacing the spark plug in a modern four-valve, pent roof spark ignition engine. Turbulent Jet Ignition enables very fast burn rates due to the ignition system producing multiple, distributed ignition sites, which consume the main charge rapidly and with minimal combustion variability. The fast burn rates allow for increased levels of dilution (lean burn and/or EGR) when compared to conventional spark ignition combustion, with dilution levels being comparable to other low temperature combustion technologies (homogeneous charge compression ignition - HCCI) without the complex control drawbacks.
Journal Article

Combustion Visualization, Performance, and CFD Modeling of a Pre-Chamber Turbulent Jet Ignition System in a Rapid Compression Machine

2015-04-14
2015-01-0779
Turbulent jet ignition is a pre-chamber ignition enhancement method that produces a distributed ignition source through the use of a chemically active turbulent jet which can replace the spark plug in a conventional spark ignition engine. In this paper combustion visualization and characterization was performed for the combustion of a premixed propane/air mixture initiated by a pre-chamber turbulent jet ignition system with no auxiliary fuel injection, in a rapid compression machine. Three different single orifice nozzles with orifice diameters of 1.5 mm, 2 mm, and 3 mm were tested for the turbulent jet igniter pre-chamber over a range of air to fuel ratios. The performance of the turbulent jet ignition system based on nozzle orifice diameter was characterized by considering both the 0-10 % and the 10-90 % burn durations of the pressure rise due to combustion.
Technical Paper

Impact of CO2 Dilution on Ignition Delay Times of Full Blend Gasolines in a Rapid Compression Machine

2021-09-21
2021-01-1199
Autoignition delay times of two full blend gasoline fuels (high and low RON) were explored in a rapid compression machine. CO2 dilution by mass was introduced at 0%, 15%, and 30% levels with the O2:N2 mole ratio fixed at 1:3.76. This dilution strategy is used to represent exhaust gas recirculation (EGR) substitution in spark ignition (SI) engines by using CO2 as a surrogate for major EGR constituents(N2, CO2, H2O). Experiments were conducted over the temperature range of 650K-900K and at 10 bar and 20 bar compressed pressure conditions for equivalence ratios of (Φ =) 0.6-1.3. The full blend fuels were admitted directly into the combustion chamber for mixture preparation using the direct test chamber (DTC) approach. CO2 addition retarded the autoignition times for the fuels studied here. The retarding effect of the CO2 dilution was more pronounced in the NTC region when compared to the lower and higher temperature range.
Technical Paper

Effect of Changing Compression Ratio on Ignition Delay Times of Iso-Octane in a Rapid Compression Machine

2020-04-14
2020-01-0338
Previous studies have shown that several facility dependent factors can influence ignition delay times measured in a rapid compression machine. Compression ratio variation represents one such aspect of many facility-to facility differences in RCMs, and can have a major impact on measured ignition delay times due to changes in surface-area-to-volume ratio, initial conditions and compression duration even when the same compressed conditions are maintained. In this study, iso-octane, which exhibits two stage ignition delay and has a pronounced negative temperature coefficient (NTC) region, is used to investigate the effects of changing compression ratio on ignition delay. Resulting trends are also compared to previous results obtained with ethanol, which has very different combustion properties. Experiments were carried out for rich mixtures (ϕ = 1.3) of iso-octane and air over a compressed temperature range of 675-900 K at 20 bar compressed pressure.
Journal Article

Visualization of Propane and Natural Gas Spark Ignition and Turbulent Jet Ignition Combustion

2012-10-23
2012-32-0002
This study focuses on the combustion visualization of spark ignition combustion in an optical single cylinder engine using natural gas and propane at several air to fuel ratios and speed-load operating points. Propane and natural gas fuels were compared as they are the most promising gaseous alternative fuels for reciprocating powertrains, with both fuels beginning to find wide market penetration on the fleet level across many regions of the world. Additionally, when compared to gasoline, these gaseous fuels are affordable, have high knock resistance and relatively low carbon content and they do not suffer from the complex re-fueling and storage problems associated with hydrogen.
Technical Paper

The Lean Limit and Emissions at Near-Idle for a Gasoline HAJI System with Alternative Pre-Chamber Fuels

2007-09-16
2007-24-0120
Hydrogen assisted jet ignition (HAJI) is a pre-chamber ignition system for otherwise standard gasoline fueled spark ignition engines that involves the use of a chemically active turbulent jet to initiate combustion in lean fuel mixtures. HAJI burns the lean main charge rapidly and with almost no combustion variability, which allows for low hydrocarbon emissions and almost zero NOx, due to lower peak temperatures. This paper focuses on the effects of different pre-chamber fuels on combustion stability, lean limit and emissions in a single cylinder, HAJI equipped, CFR engine under a worst case, light load condition. Results indicate that the choice of pre-chamber fuel affects the main chamber lean limit but that emissions are not largely affected before this lean limit is reached. The lean limit was extended furthest, to λ = 2.5 with hydrogen, followed by λ = 2.35 with LPG, λ = 2.25 with CNG and λ = 2.15 with carbon monoxide.
Technical Paper

The Feasibility of Downsizing a 1.25 Liter Normally Aspirated Engine to a 0.43 Liter Highly Turbocharged Engine

2007-09-16
2007-24-0083
In this paper, performance, efficiency and emission experimental results are presented from a prototype 434 cm3, highly turbocharged (TC), two cylinder engine with brake power limited to approximately 60 kW. These results are compared to current small engines found in today's automobile marketplace. A normally aspirated (NA) 1.25 liter, four cylinder, modern production engine with similar brake power output is used for comparison. Results illustrate the potential for downsized engines to significantly reduce fuel consumption while still maintaining engine performance. This has advantages in reducing vehicle running costs together with meeting tighter carbon dioxide (CO2) emission standards. Experimental results highlight the performance potential of smaller engines with intake boosting. This is demonstrated with the test engine achieving 25 bar brake mean effective pressure (BMEP).
Technical Paper

Compression Ratio Effects on Performance, Efficiency, Emissions and Combustion in a Carbureted and PFI Small Engine

2007-08-05
2007-01-3623
This paper compares the performance, efficiency, emissions and combustion parameters of a prototype two cylinder 430 cm3 engine which has been tested in a variety of normally aspirated (NA) modes with compression ratio (CR) variations. Experiments were completed using 98-RON pump gasoline with modes defined by alterations to the induction system, which included carburetion and port fuel injection (PFI). The results from this paper provide some insight into the CR effects for small NA spark ignition (SI) engines. This information provides future direction for the development of smaller engines as engine downsizing grows in popularity due to rising oil prices and recent carbon dioxide (CO2) emission regulations. Results are displayed in the engine speed, manifold absolute pressure (MAP) and CR domains, with engine speeds exceeding 10000 rev/min and CRs ranging from 9 to 13. Combustion analysis is also included, allowing mass fraction burn (MFB) comparison.
Technical Paper

The Effects of Hot and Cool EGR with Hydrogen Assisted Jet Ignition

2007-08-05
2007-01-3627
Hydrogen assisted jet ignition (HAJI) is a pre-chamber ignition system for standard gasoline fueled engines that involves the use of a chemically active turbulent jet to initiate combustion in lean fuel mixtures. HAJI burns the lean main charge rapidly and with almost no combustion variability, which allows for low hydrocarbon emissions and almost zero NOx, due to lower peak temperatures. This paper focuses on the effects of internal and cooled external exhaust gas recirculation (EGR) on combustion parameters, emissions and thermal efficiency in a single cylinder HAJI equipped CFR engine. Experimental results indicate that replacing air with EGR in λ=2 mixtures can shift the lean limit at which NOx is negligible to mixtures as rich as λ=1.3, without a large penalty in hydrocarbon emissions and thermal efficiency.
Technical Paper

Gas Assisted Jet Ignition of Ultra-Lean LPG in a Spark Ignition Engine

2009-04-20
2009-01-0506
Gas assisted jet ignition is an advanced prechamber ignition process that allows ignition of ultra lean mixtures in an otherwise standard spark ignition engine. The results presented in this paper indicate that in a gas assisted jet ignition system fuelled with LPG in both the main chamber and prechamber, the lean limit can be extended to between λ = 2-2.35, depending on the load and speed. Although the fuel combinations that employ H2 as the prechamber fuel can extend the lean limit furthest (λ = 2.5-2.6), the extension enabled by the LPG-LPG prechamber-main chamber combination provides lower NOx emission levels at similar λ. In addition, when LPG is employed in place of gasoline as the main chamber fuel, hydrocarbon emissions are significantly reduced, however with a slight penalty in indicated mean effective pressure due to the gaseous state of the LPG.
Technical Paper

Abnormal Combustion including Mega Knock in a 60% Downsized Highly Turbocharged PFI Engine

2010-05-05
2010-01-1456
This paper provides insight into abnormal combustion events observed during engine development of a highly turbocharged downsized engine configuration. The results and findings in this paper may contribute to the understanding of problems in small downsized engines which are becoming more common in the search for reduced fuel consumption. These problems are combustion limitations at high manifold pressures and compression ratios as designers and engineers endeavor to further reduce engine capacities. Abnormal combustion effects, analysis and development efforts are described for the 0.43 liter test engine, which was fitted with a port fuel injection fuel delivery system. The inline two cylinder engine used in experiments was specifically designed, constructed and developed to enable 25 bar BMEP and 60 kW of brake power to be reliably achieved while operating on pump gasoline.
Technical Paper

A Review of Pre-Chamber Initiated Jet Ignition Combustion Systems

2010-10-25
2010-01-2263
This paper reviews progress on turbulent jet ignition systems for otherwise standard spark ignition engines, with focus on small prechamber systems (≺3% of clearance volume) with auxiliary pre-chamber fueling. The review covers a range of systems including early designs such as those by Gussak and Oppenheim and more recent designs proposed by General Motors Corporation, FEV, Bosch and MAHLE Powertrain. A major advantage of jet ignition systems is that they enable very fast burn rates due to the ignition system producing multiple, distributed ignition sites, which consume the main charge rapidly and with minimal combustion variability. The locally distributed ignition sites allow for increased levels of dilution (lean burn/EGR) when compared to conventional spark ignition combustion. Dilution levels are comparable to those reported in recent homogeneous charge compression ignition (HCCI) systems.
Technical Paper

CFD Modeling and Experimental Analysis of a Homogeneously Charged Turbulent Jet Ignition System in a Rapid Compression Machine

2017-03-28
2017-01-0557
Three dimensional numerical simulation of the transient turbulent jet and ignition processes of a premixed methane-air mixture of a turbulent jet ignition (TJI) system is performed using Converge computational software. The prechamber initiated combustion enhancement technique that is utilized in a TJI system enables low temperature combustion by increasing the flame propagation rate and therefore decreasing the burn duration. Two important components of the TJI system are the prechamber where the spark plug and injectors are located and the nozzle which connects the prechamber to the main chamber. In order to model the turbulent jet of the TJI system, RANS k-ε and LES turbulent models and the SAGE chemistry solver with a reduced mechanism for methane are used.
Technical Paper

CFD Modeling of an Auxiliary Fueled Turbulent Jet Ignition System in a Rapid Compression Machine

2016-04-05
2016-01-0599
Three-dimensional numerical simulation of the turbulent jet ignition combustion process of a premixed methane-air mixture in a Rapid Compression Machine (RCM) was performed using the Converge computational software. Turbulent jet ignition is a prechamber initiated combustion system that can replace the spark plug in a spark ignition engine. The prechamber is a small volume chamber where an injector and spark plug are located and is connected to the main combustion chamber via one or multiple small orifices. Turbulent jet ignition is capable of enabling low temperature combustion, through either lean or dilute combustion. A RANS model, which included a k-ε turbulence model to solve the mean flow and the SAGE chemistry solver with a reduced methane mechanism to solve the chemistry, was used to model the turbulent jet ignition system.
Technical Paper

Spark Ignition and Pre-Chamber Turbulent Jet Ignition Combustion Visualization

2012-04-16
2012-01-0823
Natural gas is a promising alternative fuel as it is affordable, available worldwide, has high knock resistance and low carbon content. This study focuses on the combustion visualization of spark ignition combustion in an optical single cylinder engine using natural gas at several air to fuel ratios and speed-load operating points. In addition, Turbulent Jet Ignition optical images are compared to the baseline spark ignition images at the world-wide mapping point (1500 rev/min, 3.3 bar IMEPn) in order to provide insight into the relatively unknown phenomenon of Turbulent Jet Ignition combustion. Turbulent Jet Ignition is an advanced spark initiated pre-chamber combustion system for otherwise standard spark ignition engines found in current passenger vehicles. This next generation pre-chamber design simply replaces the spark plug in a conventional spark ignition engine.
Technical Paper

Effect of Substituted Phenol Fuel Additives on Ignition Delay of a Toluene Reference Fuel

2022-03-29
2022-01-0516
Aromatics have long been used in pump-grade gasoline to inhibit engine knock and enhance a fuel’s octane number, therefore this study focuses on how the addition of aromatics at 2% by mole affects the ignition characteristics of a Toluene Reference Fuel (TRF). The additives investigated in this study are the substituted phenols p-cresol and 2,6-xylenol. In addition to fuel composition, exhaust gas recirculation dilution can be used to lower the combustion temperature and consequently lengthen the ignition delay time of a given fuel-air mixture. This study replicated exhaust gas recirculation dilution by using N2, as it was inert and did not interfere with reactions between the fuel and oxidizer. Determination of whether the similar structures of p-cresol and 2,6-xylenol result in different autoignition inhibiting characteristics was performed on a rapid compression machine.
Technical Paper

Performance Assessment of a Single Jet, Dual Diverging Jets, and Dual Converging Jets in an Auxiliary Fueled Turbulent Jet Ignition System

2018-04-03
2018-01-1135
An auxiliary fueled prechamber ignition system can be used in an IC engine environment to provide lean limit extension with minimal cyclic variability and low emissions. Geometry and distribution of the prechamber orifices form an important criterion for performance of these systems since they are responsible for transferring and distributing the ignition energy into the main chamber charge. Combustion performance of nozzles with a single jet, dual diverging jets and dual converging jets for a methane fueled prechamber ignition system is evaluated and compared in a rapid compression machine (RCM). Upon entering the main chamber, the dual diverging jets penetrate the main chamber in opposite directions creating two jet tips, while the dual converging jets, after exiting the orifices, converge into a single location within the main chamber. Both these configurations minimize jet-wall impingement compared to the single jet.
Technical Paper

An Experimental Study on the Factors Affecting Ethanol Ignition Delay Times in a Rapid Compression Machine

2019-04-02
2019-01-0576
Ignition delay, using a rapid compression machine (RCM), is defined as the time period between the end of compression and the maximum rate of pressure rise due to combustion, at a given compressed condition of temperature and pressure. The same compressed conditions can be reached by a variety of combinations of compression ratio, initial temperature, initial pressure, diluent gas composition, etc. It has been assumed that the value of ignition delay, for a given fuel and at a given set of compressed conditions, would be the same, irrespective of the variety of the above-mentioned combinations that were used to achieve the compressed conditions. In this study, a range of initial conditions and compression ratios are studied to determine their effect on ignition delay time and to show how ignition delay time can differ even at the same compressed conditions.
Technical Paper

Impact of CO2 Dilution on Ignition Delay Times of Iso-Octane at 15% and 30% Dilution Levels in a Rapid Compression Machine

2019-04-02
2019-01-0569
Iso-Octane (2,2,4-trimethlypentane) is an important gasoline primary reference fuel (PRF) surrogate. Auto ignition of iso-octane was examined using a rapid compression machine (RCM) with iso-octane, air and carbon dioxide (CO2) mixtures. Experiments were conducted over a temperature range of 650K-900K at 20bar and 10 bar compressed conditions for equivalence ratios (Φ =) 0.6, 0.8, 1.0 and 1.3. CO2 dilution by mass was introduced at 0%, 15% and 30% levels with the O2:N2 mole ratio fixed at 1:3.76 emulating the exhaust gas recirculation (EGR) substitution in spark ignition (SI) engines. In this study the direct test chamber (DTC) approach is used for introducing iso-octane directly into the RCM test chamber via a direct injector. The results using this approach are compared with other RCM data available in the literature at undiluted Φ = 1.0 and 20 bar compressed pressure and show good agreement.
Technical Paper

A Qualitative Comparison of the Macroscopic Spray Characteristics of Gasoline Mixtures and their Multi-Component Surrogates Using a Rapid Compression Machine

2021-04-06
2021-01-0558
Rapid Compression Machines (RCM) offer the ability to easily change the compression ratio and the pressure/mixture composition/temperature to gather ignition delay data at various engine relevant conditions. Therefore, RCMs with optical access to the combustion chamber can provide an effective way to analyze macroscopic spray characteristics needed to understand the spray injection process and for spray model development, validation and calibration at conditions that are suitable for engines. Fuel surrogates can help control fuel parameters, develop models for spray and combustion, and perform laser diagnostics with known fluorescence characteristics. This study quantifies and evaluates the macroscopic spray characteristics of multicomponent gasoline surrogates in comparison to their gasoline counterparts, under gasoline direct injection (GDI) engine conditions.
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