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Currently, one of the major challenges for automotive engineers is to provide additional protection to motor vehicle occupants involved in side-impact collisions. A considerable amount of research is being conducted into this problem by governments and motor vehicle manufacturers on a worldwide basis. Changes to the current safety standards relating to side impact protection have been proposed in both North America and Europe. The proposed standards involve the use of dummies in collisions between a moving barrier and a stationary test vehicle. A total of 22 side impact tests of production vehicles have been completed to date to assess the appropriateness of the test procedures developed in the U.S. and Europe in the context of the Canadian vehicle mix and associated side impact accident problem. Vehicle performance rankings provided by the two test procedures were found to vary greatly.

The NHTSA’s final interim rule on advanced airbags describes two static out-of-position test procedures for the 5th percentile female dummy. Recent testing by Transport Canada suggests that the procedure described for the positions may not be representative of the worst case condition and may include elements that are not realistic for a 5th percentile driver. A modified positioning procedure which prioritizes chest placement and positions the steering wheel in a location that is compatible with the visibility and comfort requirements of a 5th percentile female driver is described. A modified chin on hub procedure is also described. Results of the modified procedures are compared to the NHTSA procedures for a number of late model vehicles.

Drawing on recent Canadian field collision investigations and crash testing using the SIDIIs dummy, the field experience and crash performance of side-mounted airbag systems are reviewed. All of the inflatable technologies tested demonstrated the ability to greatly reduce head injury potential. Further improvements to the design of inflatable head protection devices are required to better ensure they contain and protect the head of occupants seated in locations forward of the mid seat track. New moving deformable barrier designs, such as the one recently developed by the IIHS, appear to offer significant advantages over designs currently used to regulate side impact protection. Improving the level of protection against chest injury to car occupants in SUV-to-car side impacts represents a significant challenge.

Occupants exposed to far-side crashes are those seated on the side of the vehicle opposite the struck side. This study uses the NASS/CDS 1988–98 to determine distributions of serious injuries among restrained occupants exposed to far-side crashes and the sources of the injuries. Vehicle-to-vehicle crash tests were conducted to study dummy kinematics. The NASS/CDS indicated that the head accounted for 45% of the MAIS 4+ injuries in far-side collisions and the chest/abdomen accounted for 39%. The opposite-side interior was the most frequent contact associated with driver AIS 3+ injuries (26.9%). The safety belt was second, accounting for 20.8%. Vehicle-to-vehicle side impact tests with a 60 degree crash vector indicated that different safety belt designs resulted in different amounts of head excursion for the far side Hybrid III dummy. For all three point belt systems tested, the shoulder belt was ineffective in preventing large amounts of head excursion.

Light duty vehicles in the US are designed to meet and exceed regulatory standards, self-imposed industry agreements and safety rating tests conducted by NHTSA and IIHS. The evolution of side impact regulation in the US from 1973 to 2015 is discussed in the paper along with two key industry agreements in 2003 affecting design of restraint systems and structures for side impact protection. A combination of all the above influences shows that vehicles in the US are being designed to more demanding and comprehensive requirements than in any other region of the world. The crash environment in the US related to side impacts was defined based on data in the nationally representative crash database NASS. Crash environment factors, including the distribution of cars, light trucks and vans (LTV’s), and medium-to-heavy vehicles (MHV’s) in the fleet, and the frequency of their interactions with one another in side impacts, were considered.

The objectives of this study were to provide insights on how injury risk is influenced by occupant demographics such as sex, age, and size; and to quantify differences within the context of commonly-occurring real-world crashes. The analyses were confined to either single-event collisions or collisions that were judged to be well-defined based on the absence of any significant secondary impacts. These analyses, including both logistic regression and descriptive statistics, were conducted using the Crash Investigation Sampling System for calendar years 2017 to 2021. In the case of occupant sex, the findings agree with those of many recent investigations that have attempted to quantify the circumstances in which females show elevated rates of injury relative to their male counterparts given the same level bodily insult. This study, like others, provides evidence of certain female-specific injuries.