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Video

Real time Renewable Energy Availability for EV Charging

2012-03-29
Main topics are the development and the build-up of an 18ton hybrid truck with a parallel hybrid drivetrain. With this truck it is possible to drive up to 3 kilometers in the pure electric driving mode. Presenter Andreas Eglseer, Engineering Center Steyr GmbH & Co. KG
Video

Smart and Connected Electrification at Ford

2012-03-27
The automotive industry continues to develop new powertrain technologies aimed at reducing overall vehicle level fuel consumption. This paper discusses the development of a new highly efficient parallel hybrid transmission for use in transversely installed powertrains for FWD applications. FEV is developing a new 7-speed hybrid transmission for transverse installation. The transmission with a design torque of 320 Nm is based on AMT (automated manual transmission) technology and uses a single electric motor. The innovative gearset layout combines the advantages of modern AMTs such as best efficiency, low costs and few components (reduced part count) with full hybrid capabilities and electric torque support during all gear shifts. Furthermore, the gear set layout allows for very short shift-times due to the favorable distribution of inertias. Other features include an A/C compressor being electrically driven by the electric motor of the transmission during engine start/stop phases.
Video

RFID on Aircraft Parts - Industry Initiatives, Testing Standards, and Best Practices for Storing Maintenance History Information Directly on Aircraft Parts

2012-03-22
The aerospace industry has long sought a solution for storing maintenance history information directly on aircraft parts. In 2005 leading airframe manufacturers determined that passive Radio Frequency Identification (RFID) technology presented a unique opportunity to address this industry need. Through the efforts of the Air Transport Association (ATA) RFID on Parts Committee and SAE International testing standards and data specifications are in place to support the broad adoption of passive RFID for storing parts history information directly on aircraft parts. The primary focus of the paper will be on the SAE AS-5678 environmental testing standard for passive RFID tags intended for aircraft use. Detail will be provided to help aerospace manufacturers understand their role and responsibilities for current programs and understand how this may impact their parts certification process.
Video

Understanding the Green - and the Not So Green - Consumer

2012-03-27
Automakers, suppliers, public agencies, interest groups and others are increasingly embracing the environment as one of the dominant forces in the US automotive market. All parties have a strong vested interest in understanding how environmental concerns will influence design, production, marketing and usage of tomorrow�s vehicles. A common need of all parties is independent and actionable information to enable them to make better decisions and have the greatest chance of being successful in this uncertain future. Four factors - an uncertain economic climate; a constantly changing governmental regulatory system; advancements in powertrain technology; and ever-present environmental concerns - continue to shape the automotive landscape. While automakers are focused on developing alternative powertrains and alternative fuel options for an increasingly �green� vehicle market, J.D.
Video

Detecting Damage and Damage Location on Large Composite Parts using RFID Technology

2012-03-16
Probabilistic methods are used in calculating composite part design factors for, and are intended to conservatively compensate for worst case impact to composite parts used on space and aerospace vehicles. The current method to investigate impact damage of composite parts is visual based upon observation of an indentation. A more reliable and accurate determinant of impact damage is to measure impact energy. RF impact sensors can be used to gather data to establish an impact damage benchmark for deterministic design criteria that will reduce material applied to composite parts to compensate for uncertainties resulting from observed impact damage. Once the benchmark has been established, RF impact sensors will be applied to composite parts throughout their life-cycle to alert and identify the location of impact damage that exceeds the maximum established benchmark for impact.
Video

Development of a 3rd Generation SCR NH3-Direct Dosing System for Highly Efficient DeNOx

2012-06-18
In this project funded by the Bayerische Forschungsstiftung two fundamental investigations had been carried out: first a new N-rich liquid ammonia precursor solution based on guanidine salts had been completely characterized and secondly a new type of side-flow reactor for the controlled catalytic decomposition of aqueous NH3 precursor to ammonia gas has been designed, applied and tested in a 3 liter passenger car diesel engine. Guanidine salts came into the focus due to the fact of a high nitrogen-content derivate of urea (figure 1). Specially guanidinium formate has shown extraordinary solubility in water (more than 6 kg per 1 liter water at room temperature) and therefore a possible high ammonia potential per liter solution compared to the classical 32.5% aqueous urea solution (AUS32) standardized in ISO 22241 and known as DEF (diesel emission fluid), ARLA32 or AdBlue®. Additionally a guanidine based formulation could be realized with high freezing stability down to almost ?30 °C (?
Journal Article

U.S. Light-Duty Vehicle Air Conditioning Fuel Use and Impact of Solar/Thermal Control Technologies

2018-12-11
Abstract To reduce fuel consumption and carbon dioxide (CO2) emissions from mobile air conditioning (A/C) systems, “U.S. Light-Duty Vehicle Greenhouse Gas Emissions and Corporate Average Fuel Economy Standards” identified solar/thermal technologies such as solar control glazings, solar reflective paint, and active and passive cabin ventilation in an off-cycle credit menu. National Renewable Energy Laboratory (NREL) researchers developed a sophisticated analysis process to calculate U.S. light-duty A/C fuel use that was used to assess the impact of these technologies, leveraging thermal and vehicle simulation analysis tools developed under previous U.S. Department of Energy projects. Representative U.S. light-duty driving behaviors and weighting factors including time-of-day of travel, trip duration, and time between trips were characterized and integrated into the analysis.
Journal Article

Improving Hole Expansion Ratio by Parameter Adjustment in Abrasive Water Jet Operations for DP800

2018-09-17
Abstract The use of Abrasive Water Jet (AWJ) cutting technology can improve the edge stretchability in sheet metal forming. The advances in technology have allowed significant increases in working speeds and pressures, reducing the AWJ operation cost. The main objective of this work was to determine the effect of selected AWJ cutting parameters on the Hole Expansion Ratio (HER) for a DP800 (Dual-Phase) Advanced High-Strength Steel (AHSS) with s0 = 1.2 mm by using a fractional factorial design of experiments for the Hole Expansion Tests (HET). Additionally, the surface roughness and residual stresses were measured on the holes looking for a possible relation between them and the measured HER. A deep drawing quality steel DC06 with s0 = 1.0 mm was used for reference. The fracture occurrence was captured by high-speed cameras and by Acoustic Emissions (AE) in order to compare both methods.
Book

Counterfeit Electronic Parts: Supply Chains at Risk (DVD)

2015-04-15
"Spotlight on Design" features video interviews and case study segments, focusing on the latest technology breakthroughs. Viewers are virtually taken to labs and research centers to learn how design engineers are enhancing product performance/reliability, reducing cost, improving quality, safety or environmental impact, and achieving regulatory compliance. Just how prevalent is the problem of counterfeit electronic parts? What are the consequences of using sub-par components in safety or mission critical systems? The Federal Aviation Administration estimates that 2% of the 26 million airline parts installed each year are counterfeit, accounting for more than 520,000 units, maybe more.
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