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Industrial process control has been dominated by closed architectures and proprietary protocols for the last three decades. In the late 1990’s, the advent of open fieldbus and middleware standards has greatly changed the process control arena. Fieldbus has pushed control closer and closer to the process itself. Middleware standards have exposed real-time process data to higher level software applications. Control systems can now be designed to minimize the reconfiguration costs associated with design changes. How can Advanced Life Support (ALS) benefit from these technologies? We consider designing the control system for the BIO-Plex and evaluate how complex it will be, the effort it will require, and how much it will it cost. Various fieldbus technologies were compared and Foundation Fieldbus was chosen for detailed evaluation. This new fieldbus was integrated with an existing ALS system.

New variable environment Modified Energy Cascade (MEC) crop models were developed for all the Advanced Life Support (ALS) candidate crops and implemented in SIMULINK. The MEC models are based on the Volk, Bugbee, and Wheeler Energy Cascade (EC) model and are derived from more recent Top-Level Energy Cascade (TLEC) models. The MEC models were developed to simulate crop plant responses to day-to-day changes in photosynthetic photon flux, photoperiod, carbon dioxide level, temperature, and relative humidity. The original EC model allowed only changes in light energy and used a less accurate linear approximation. For constant nominal environmental conditions, the simulation outputs of the new MEC models are very similar to those of earlier EC models that use parameters produced by the TLEC models. There are a few differences. The new MEC models allow setting the time for seed emergence, have more realistic exponential canopy growth, and have corrected harvest dates for potato and tomato.

Future space life support systems may use crop plants to grow most of the crew’s food. A harvest failure can reduce the food available for future consumption. If the previously stored food is insufficient to last until the next harvest, the crew may go hungry. This paper considers how the overall food supply system should be designed to cope with food production failures. The food supply system for a mission will use grown food, or stored food, or both. The optimum food supply mix depends on the costs and failure probabilities of stored and grown food. A simple food system model assumes that either we obtain the nominal harvest or a failure occurs and no food is harvested. Given the probability that any particular harvest fails, it is easy to compute the expected number of failures and the total food shortfall over a mission.

This paper matches the BIO-Plex crop food production to the crew diet requirements. The expected average calorie requirement for BIO-Plex is 2,975 Calories per crewmember per day, for a randomly selected crew with a typical level of physical activity. The range of 2,550 to 3,400 Calories will cover about two-thirds of all crews. The exact calorie requirement will depend on the gender composition, individual weights, exercise, and work effort of the selected crew. The expected average crewmember calorie requirement can be met by 430 grams of carbohydrate, 100 grams of fat, and 90 grams of protein per crewmember per day, for a total of 620 grams. Some fat can replaced by carbohydrate. Each crewmember requires only 2 grams of vitamins and minerals per day. Only unusually restricted diets may lack essential nutrients. The Advanced Life Support (ALS) consensus is that BIO-Plex should grow wheat, potato, and soybean, and maybe sweet potato or peanut, and maybe lettuce and tomato.