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Conventional instrumentation, a laser doppler velocimeter and a constant temperature hot wire anemometer were used to characterise the air flow produced by a number of inlet ports typical of those used in open chamber diesel engines. In particular, directed and helical ports were included. The same ports were fitted to a motored single cylinder engine and the air motion characteristics were mapped over the speed range of the engine within the bowl and within the cylinder throughout the engine operating cycle. A comparison of the measured results from the motored engine tests and predictions based upon the steady flow results using conventional instrumentation was made. Performance tests with a single cylinder engine fitted with the same ports were carried out to determine whether or not the induction system influenced the performance of the engine in the way it generated bulk swirl or by any other property of air motion.

Two experimental techniques, Particle Image Velocimetry (PIV) using a water-analogy Dynamic Flow Visualisation Rig (DFVR) and Laser Doppler Anemometry (LDA) in a motored research engine, were used to investigate the flow pattern generated within the combustion chamber of a gasoline direct injection (G-DI) engine. The in-cylinder flow was also modelled for the two cases using the Computational Fluid Dynamics (CFD) code VECTIS; that is, models were created using first water and then air as the working fluid. The experimental and computational results were converted into the same format and hence compared qualitatively and quantitatively. All results showed good agreement and were used to validate the different techniques. The correlation between the CFD air simulation results and the LDA results demonstrates that the CFD code can be used to predict reliably the air motion created in the combustion chamber of a G-DI engine.

The use of high ratio compact combustion chambers in gasoline engines has been investigated. The objectives of the research are improved fuel economy within a given set of exhaust emission constraints. The effects of a number of parameters such as swirl, compression ratio and combustion chamber geometry have been investigated, and the conclusions are that for Europe, 13:1 compression ratio is feasible and should yield 10% better fuel economy in passenger cars, while for the USA and Japan, 11:1 compression ratio is preferable, and should yield about 5% better fuel economy.

A research programme has been carried out to investigate the effects of operating gasoline engines with different combustion systems. The results showed that at high compression ratios (13:1) compact combustion chambers allowed an increase in compression ratio of between 1 and 2½ numbers for a given fuel quality compared to conventional designs. Fuel economy benefits of about 10% could be achieved by using high ratio compact chambers and lean operation.

This paper describes latest results from the Ricardo heavy duty diesel engine research programme. Using a Diesel Kiki P-TICS II injection system, matched to a low swirl combustion chamber, emission results well within the US 1991 engineering targets have been achieved with good fuel economy. Very low NOx levels have also been demonstrated whilst maintaining good fuel economy and particulate emissions within the 1991 standards. Analysis of results indicates that injection timing and rate control, as embodied in the P-TICS approach, is a key technology for achieving these low emissions with good fuel economy.

The spatial variation of instantaneous heat transfer in a highly rated DI diesel engine (130 mm bore, 150 mm stroke) has been investigated. Measurements have been made at key locations within the combustion chamber (valve bridge, above the piston bowl lip and bore edge) at test conditions covering the engine speed and load range. Total and radiative heat flux probes have been designed and developed to enable both the convective and radiative heat transfer components to be quantified. Transient calibration techniques have also been developed to establish the dynamic characteristics of the heat flux probes. This has removed the uncertainty normally associated with surface thermocouple diffusivity values. Considerable spatial variations in both peak and mean heat transfer have been found. The measured spatial and temporal variation in heat flux have been compared with established heat transfer models.

Ricardo have successfully applied their lean burn gasoline engine technology to spark ignited natural gas engines for industrial applications. An open chamber combustion system using the patented ‘Nebula’ chamber, designed as a simple conversion of a swirling direct injection diesel engine, has been tested as a part of the Ricardo internally funded research programme with very promising results. The tests with a 170 × 170 mm single cylinder research engine have shown that the Nebula gas engine provides fast combustion without excessive cyclic variation up to an air:fuel ratio of 26.5:1 or 1.67 excess air ratio. The test results achieved confirm the potential of the Ricardo Nebula combustion chamber as a lean burn combustion system. Many existing emissions standards were met with good fuel consumption, and the stringent West German and Swiss NOx limits were met at 1200 rev/min without penalties in thermal efficiency through excessive ignition retard.

The increasing cost of prototype engine design and development has placed new emphasis on the importance of accurate analysis of combustion chamber components. A method to assess and improve the quality of thermal boundary conditions is described. The integration of analytical approaches and experimental techniques to validate and improve thermal boundary conditions is dependent on continuous improvement of theoretical models and correlation with measured results. To monitor and improve quality, it is important to operate a closed loop of prediction, measurement and feedback to the analysis system. The development of advanced computational methods, particularly the Finite Element Method (FEM) has increased the opportunities to include detailed component thermal analysis in combustion chamber design studies. In using FEM, much emphasis is traditionally placed on “accurate” mesh generation in order to minimise element distortion and optimise element polynomial order.

The application of statistical analysis methods and simulation techniques through the concept stages of a truck engine development process, in order to assist with decision making, is reported in this paper. Aspects of single cylinder engine, combustion system development and the subsequent use of modelling and simulation, to predict multi-cylinder engine behaviour, is described. Finally, the inclusion of vehicle commercial and operational information is shown to provide insights into the likely mix of technical strategies for future truck engines in the UK vehicle parc. It is seen that, in the near future especially in Europe, the likely solution for truck engines will be a mix of EGR and SCR techniques both of which will include the use of particulate filtration. However, the extent of the commercially viable application of this strategy is very dependent upon likely future market prices for the various aftertreatment and fuel technologies.

This paper describes an experimental investigation to explore and optimise the performance, economy and emissions of a direct injection gasoline engine. Building on previous experimental direct injection investigations at Ricardo, a single cylinder engine has been designed to accommodate common rail electronically controlled fuel injection equipment together with appropriate port configuration and combustion chamber geometry. Experimental data is presented on the effects of chamber geometry, charge motion and fuel injection characteristics on octane requirement, lean limit, fuel consumption and exhaust emissions at typical automotive engine operating conditions. The configuration is shown to achieve stable combustion at air/fuel ratios in excess of 50:1 enabling unthrottled operation over a wide operating range. Strategies are demonstrated to control engine out emissions to levels approaching conventional port injected gasoline engines.

It has been shown by calculation that, for given engine operating conditions, there should be an optimum rate of combustion for minimum Nox emissions from spark ignited engines. This paper gives experimental results from a single cylinder engine which confirm the theory, and show that, for a particular engine, the normal combustion rate needed reducing at zero EGR and increasing at high EGR rates, in opposition to its natural tendency to decrease. The effect on economy was a small loss at zero EGR, but an appreciable improvement at high EGR. Cyclic variation and octane requirement studies are also included.