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Comparison of vehicle thermal efficiency and engine load factor for 1977 and 1978 model year certification vehicles shows low correlation. At any load factor, the spread in thermal efficiencies was on the order of 2 to 1. These facts suggest that, with existing technologies, vehicle manufacturers can realize a significant improvement in fuel economy through better matching of engines (specific fuel consumption), transmissions and final drive ratios to vehicle power requirements.

A simple, inexpensive, critical flow blender has been developed for filling a tedlar bag with controllable concentrations of HC, NOx, CO2, and CO gases at levels encountered in automobile emissions testing. According to a daily schedule, a technician takes the bag to all analyzer sites in the laboratory for analysis. The concentrations indicated by each site are compared to the overall averages. The results are stored in a computerized data base from which control charts, statistical analyses, and interpretations of significant differences among test sites can be made. The precision, accuracy, and statistical interpretations of the data are discussed.

A modified constant volume sampling (CVS) system has been used to sample fugitive hydrocarbon (HC) emissions to determine whether such systems can help identify excess vehicular HC sources, such as leaking gas caps. The approach was successful in distinguishing tightly sealed, marginally leaking and grossly leaking caps. The technique may be useful in motor vehicle inspection and maintenance (I/M) facilities as a less intrusive alternative to techniques requiring pressurization of the fuel system.

Due to continuing reductions in EPA's emission standard values for exhaust particulate emissions, industry production has shifted towards engines that produce very low amounts of particulate emissions. Thus, it is very possible that future engines will challenge the error range of the current instrumentation and procedures used to measure particulate emissions by being designed to produce extremely low levels of particulates. When low particulate emitting engines are sampled at low flowrates, the resulting filter loadings may violate the minimum filter loading recommendation in the Heavy Duty Federal Test Procedure [1]. Conversely, higher flow rates may be an inappropriate option for increasing filter loading due to the possibility of stripping volatile organic compounds from the particulate sample or otherwise artificially reducing the accumulated mass [2].

As part of the U.S. Environmental Protection Agency’s (EPA’s) continuing assessment of advanced light-duty (LD) automotive technologies to support the setting of appropriate national greenhouse gas (GHG) standards and to evaluate the impact of new technologies on in-use emissions, a 2016 Honda Civic with a 4-cylinder 1.5-liter L15B7 turbocharged engine and continuously variable transmission (CVT) was benchmarked. The test method involved installing the engine and its CVT in an engine-dynamometer test cell with the engine wiring harness tethered to its vehicle parked outside the test cell. Engine and transmission torque, fuel flow, key engine temperatures and pressures, and onboard diagnostics (OBD)/Controller Area Network (CAN) bus data were recorded.

A second carbonyl round robin was conducted to enable participating laboratories doing routine analysis of carbonyls in vehicle exhaust emissions to assess their analytical capabilities. Three sets of solutions in acetonitrile containing varying number and amounts of standard DNPH-carbonyls were prepared. The parent carbonyls are known components of vehicle exhaust emissions. The samples were designed to challenge the capabilities of the participants to separate, identify and quantify all the components. The fourteen participating laboratories included automotive, contract, petroleum and regulatory organizations. All participants were able to separate and identify the C3 carbonyls; a few were not able to separate MEK from butyraldehyde and methacrolein from butyraldehyde; and many were not able to separate adequately the isomers of tolualdehyde. Inadequate separation and lack of appropriate standards resulted in a few misidentifications.

There are many sources of variability when sampling motor vehicle emissions, including intermittant losses to “wetted” sampling system surfaces if water condensation occurs and thermal decomposition if sampling system surfaces get excessively hot. The risk of losses varies during typical transient speed emissions tests and depends upon many variables such as temperature, pressure, exhaust dilution ratio, dilution air humidity, fuel composition, and emissions composition. Procedures are described for injection of known concentrations of compounds of interest into transient motor vehicle exhaust for the purpose of characterizing losses between the vehicle tailpipe and emissions analyzer.

On-vehicle proof-of-concept testing was conducted to evaluate the ability of the dual oxygen sensor catalyst evaluation method to identify serious losses in catalyst efficiency under actual vehicle operating conditions. The dual oxygen sensor method, which utilizes a comparison between an upstream oxygen sensor and an oxygen sensor placed downstream of the catalyst, was initially studied by the Environmental Protection Agency (EPA) under steady-state operating conditions on an engine dynamometer and reported in Clemmens, et al. (1).* At the time that study was released, questions were raised as to whether the technological concepts developed on a test fixture could be transferred to a vehicle operating under normal transient conditions.

Beginning in 2007, heavy-duty engine manufacturers in the U.S. have been responsible for verifying the compliance on in-use vehicles with Not-to-Exceed (NTE) standards under the Heavy-Duty In-Use Testing Program (HDIUT). This in-use testing is conducted using Portable Emission Measurement Systems (PEMS) which are installed on the vehicles to measure emissions during real-world operation. A key component of the HDIUT program is the generation of measurement allowances which account for the relative accuracy of PEMS as compared to more conventional, laboratory based measurement techniques. A program to determine these measurement allowances for gaseous emissions was jointly funded by the U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), and various member companies of the Engine Manufacturer's Association (EMA).

As part of the U.S. Environmental Protection Agency’s (EPA’s) continuing assessment of advanced light-duty automotive technologies in support of regulatory and compliance programs, a development project was started to study various test methods to benchmark Electric Drive Units (EDUs) consisting of an electric motor, inverter and a speed-reduction gearset. Several test methods were identified for consideration, including both in-vehicle testing of the complete EDU and stand-alone testing of the EDU and its subcomponents after removal from the vehicle. In all test methods explored, sweeps of speed and torque test points were conducted while collecting key EDU data required to determine efficiency, including motor torque and speed, direct current (DC) battery voltage and current into the inverter, and three-phase alternating current (AC) phase voltages and currents out of the inverter and into the electric motor.

Twenty in-use vehicles that had failed the I/M test in the State of Michigan were inspected for engine mechanical condition as well as the state of the emission control system. Mass emission tests were conducted before and after repairs to the emission control system. The internal engine condition (i.e., high or low levels of cylinder leakage, or compression difference) showed little effect on the ability of the repaired vehicles to achieve moderate mass emission levels. Nine of the twenty vehicles were recruited after three years, and with the exception of tampering, the original emission control system repairs proved to be durable.

An experimental program was conducted to characterize the gaseous and particulate emissions from a 1975 Peugeot 504D light duty diesel-powered vehicle. The vehicle was tested over the 1975 Federal Test Procedure, Highway Fuel Economy Test, and Sulfate Emissions Test driving cycles using four different fuels covering a fair range of composition, density, and sulfur content. In addition to fuel economy and regulated gaseous emission measurements of hydrocarbons, carbon monoxide, and oxides of nitrogen, emission measurements were also obtained for non-regulated pollutants including sulfur dioxide, sulfates, aldehydes, benzo[a]pyrene, carbonyl sulfide, hydrogen cyanide, nonreactive hydrocarbons, and particulate matter. The results are discussed in terms of emission trends due to either fuel type or driving cycle influence.

This is a summary compilation and analysis of exhaust-emission results and operating parameters from forty-five heavy-duty gasoline and diesel-powered vehicles tested over a 7.24-mile road course known as the San Antonio Road Route (SARR); and, for correlative purposes, on a chassis dynamometer.(2) Exhaust samples were collected and analyzed using the Constant Volume Sampler (CVS) technique similar to that used in emission testing of light-duty vehicles. On the road course, all equipment and instrumentation were located on the vehicle while electrical power was supplied by a trailer-mounted generator. In addition to exhaust emissions, operating parameters such as vehicle speed, engine speed, manifold vacuum, and transmission gear were simultaneously measured and recorded on magnetic tape. The forty-five vehicles tested represent various model years, GVW ratings, and engine types and sizes.

This paper presents the results of an exhaust emission testing program conducted by the U.S. Environmental Protection Agency. The test vehicles were 1978–1980 passenger cars of various makes and models. Each of the 686 vehicles tested was equipped with a three-way catalyst system and was certified to California standards. The purpose of the program was to gather information on current systems in customer use for projections on the ability of the three-way system to meet emission standards of the future. The results indicate that these systems are capable of achieving low emission levels although high levels are also possible due to defects, deterioration, or tampering.

This report describes an evaluation of fuel economy of in-use passenger cars conducted by the U.S. Environmental Protection Agency during 1980. A total of 440 vehicles from the 1975-1980 model years were obtained from private owners in several cities. Each vehicle was tested according to the Federal Test Procedure and the Highway Fuel Economy Test. After the laboratory testing, the owners were asked to record their next four fuel purchases on a reply postcard. The results from the survey were analyzed and compared with the test results, estimates by the owner, and the values published in EPA's Gas Mileage Guide.

There has been considerable interest in applying remote measuring methods to sample in-use vehicle emissions, and to characterize fleet emission behavior. A Remote Sensing Device (RSD) was used to measure on-road carbon monoxide (CO) emissions from approximately 350 in-use vehicles that had undergone transient mass emission testing at a centralized I/M lane. On-road hydrocarbon (HC) emissions were also measured by the RSD on about 50 of these vehicles. Analysis of the data indicates that the RSD identified a comparable number of the high CO emitters as the two speed I/M test only when an RSD cutpoint much more stringent than current practice was used. Both RSD and I/M had significant errors of omission in identifying High CO Emitters based on the mass emission test. The test data were also used to study the ability of the RSD to characterize fleet CO emissions.

This paper presents the results of several emission testing programs conducted by the U.S. Environmental Protection Agency. The test vehicles were primarily 1980 and 1981 passenger cars which were obtained at random from private owners. Some 1982 models were also tested. The 1328 vehicles were selected from the Los Angeles area as well as from a number of other low-altitude locations. The test sequence included the Federal Test Procedure, the Highway Fuel Economy Test and several short cycle tests. The primary purpose of the program was to gather information on current vehicles which could be used in calculations and projections of air quality and aid development of programs to improve it. The results of the program indicate that these vehicles are capable of maintaining low emission levels although high levels are also possible due to defects, deterioration, or tampering. Inspection/Maintenance programs are a feasible and effective means for correcting high levels when they occur.

In the 1990's there will be a different mix of vehicle technologies than existed in the late 1970's when inspection/Maintenance (I/M) programs were first mandated. These changes include the widespread use of “closed-loop” computer control of engine parameters and fuel injection. Several studies by EPA are examined to determine the effect of these changes on existing I/M programs and to investigate new methods of vehicle inspection. The report discusses the effectiveness of a standard idle emission test versus other inspection methods, the role of proper preconditioning, self-diagnostic trouble code checks as a method to identify high emitting vehicles, uncertainties in predicting tampering and misfueling rates for the future, problems with decentralized programs, and the effectiveness of I/M repairs in reducing vehicle emissions as measured on the Federal Test Procedure.

The United States Environmental Protection Agency (EPA) has initiated Phase I of a regulatory program to control exhaust emissions of nonroad diesel engines over 37 kW. Central to any emissions regulation is the test procedure, which must include an appropriate test cycle. Based on actual in-use speed and estimated torque data collected from an agricultural tractor, a backhoe-loader, and a crawler tractor, three duty cycles were developed. Using an iterative process, comparison of chi-square statistical data was used to identify representative microtrips, segments of engine operation gathered during performance of selected activities. Representative microtrips for specific activities for a particular nonroad application were “strung” together to make up a test cycle. Before accepting the test cycle, data for the cycle was compared to statistical data used to characterize the raw data in an effort to validate that the cycle was representative of the raw data.

The potential discrepancy between the fuel economy shown on new vehicle labels and that achieved by consumers has been receiving increased attention of late. EPA has not modified its labeling procedures since 1985. It is likely possible that driving patterns in the U.S. have changed since that time. One possible modification to the labeling procedures is to incorporate the fuel economy measured over the emission certification tests not currently used in deriving the fuel economy label (i.e., the US06 high speed and aggressive driving test, the SC03 air conditioning test and the cold temperature test). This paper focuses on the US06 cycle and the possible incorporation of aggressive driving into the fuel economy label. As part of its development of the successor to the MOBILE emissions model, the Motor Vehicle Emission Modeling System (MOVES), EPA has developed a physically-based model of emissions and fuel consumption which accounts for different driving patterns.