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A bi-fuel engine with the ability to run optimally on both compressed natural gas (CNG) and gasoline is being developed. Such bi-fuel automotive engines are necessary to bridge the gap between gasoline and natural gas as an alternative fuel while natural gas fueling stations are not yet common enough to make a dedicated natural gas vehicle practical. As an example of modern progressive engine design, a Saturn 1.9 liter 4-cylinder dual overhead cam (DOHC) engine has been selected as a base powerplant for this development. Many previous natural gas conversions have made compromises in engine control strategies, including mapped open-loop methods, or resorting to translating the signals to or from the original controller. The engine control system described here, however, employs adaptive closed-loop control, optimizing fuel delivery and spark timing for both fuels.

The objective of this study was to evaluate iso-butanol (C4H9OH) as an alternative fuel for spark ignition engines. Unlike methanol (CH3OH) and ethanol (C2H5OH), iso-butanol has not been extensively studied in the past as either a fuel blend candidate with gasoline or straight fuel. The performance of a single cylinder engine (ASTM=CFR) was studied using alcohol-gasoline blends under different input parameters. The engine operating conditions were: three carburetor settings (three different fuel flow rates), spark timings of 5°, 10°, 15°, 20°, and 25° BTDC, and a range of compression ratios from a minimum of 7.5 to a maximum of 15 in steps of one depending on knock. The fuels tested were alcohol-gasoline blends having 5%, 10%, 15%, and 20% of iso-butanol, ethanol, and methanol. And also as a baseline fuel, pure gasoline (93 ON) was used. The engine was run at a constant speed of 800 RPM.

Corona discharge from a RF quarter wave coaxial cavity resonator is considered as a plasma ignition source for spark ignited (SI) internal combustion (IC) engines. The gaseous discharge processes associated with this device are analyzed using principles of gas kinetics and gaseous electronics, with assumed values for the electric field strength. Corona discharge occurs when the electric field shaped and concentrated by a single electrode exceeds the breakdown potential of the surrounding gas. Ambient electrons, naturally present due to ionizing radiation, drift in the direction of the externally applied field, gaining energy while undergoing elastic collisions with neutral molecules. After gaining sufficient energy they dissociate, excite, or ionize the neutral particles through inelastic collision, creating additional electrons. This process leads to avalanche electrical breakdown of the gas within about 10-8 sec.

The Rand Cam engine is a novel design which avoids the use of pistons in favor of a cavity of varying size and shape. A set of vanes protrudes from a rotor into a circular trough in a stator. The vanes seal to the walls and base of the trough, which is of varying depth, and progress around the trough with rotation of the rotor. These vanes therefore pass through the rotor and are constrained to move parallel to the rotational axis. Intake and exhaust processes occur through ports in the stator wall which are revealed by the passing vanes. Advantages of the basic design include an absence of valves, reduction in reciprocating masses, presence of an integral flywheel in the rotor and strong fluid movement akin a swirl induced by the relative velocity between the rotor and stator.

Natural gas (NG) is an alternative fuel for spark-ignition engines. In addition to its cleaner combustion, recent breakthroughs in drilling technologies increased its availability and lowered its cost. NG consists of mostly methane, but it also contains heavier hydrocarbons and inert diluents, the levels of which vary substantially with geographical source, time of the year and treatments applied during production or transportation. To investigate the effects of NG composition on engine performance and emissions, a 3D CFD model of a heavy-duty diesel engine retrofitted to NG spark ignition simulated lean-combustion engine operation at low speed and medium load conditions. The work investigated three NG blends with similar lower heating value (i.e., similar energy density) but different Methane Number (MN). The results indicated that a lower MN increased flame propagation speed and thus increased in-cylinder pressure and indicated mean effective pressure.

The need for a cleaner and less expensive alternative energy source to conventional petroleum fuels for powering the transportation sector has gained increasing attention during the past decade. Special attention has been directed towards natural gas (NG) which has proven to be a viable option due to its clean-burning properties, reduced cost and abundant availability, and therefore, lead to a steady increase in the worldwide vehicle population operated with NG. The heavy-duty vehicle sector has seen the introduction of natural gas first in larger, locally operated fleets, such as transit buses or refuse-haulers. However, with increasing expansion of the NG distribution network more drayage and long-haul fleets are beginning to adopt natural gas as a fuel.

The emissions reduction of Fischer-Tropsch (FT) diesel fuel has been demonstrated in several recent publications in both laboratory engine testing and in-use vehicle testing. Reduced emission levels have been attributed to several chemical and physical characteristics of the FT fuels including reduced density, ultra-low sulfur levels, low aromatic content and high cetane rating. Some of the effects of these attributes on the combustion characteristics in diesel engines have only recently been documented. In this study, a Ricardo Proteous, single-cylinder, 4-stroke DI engine is instrumented for in-cylinder pressure measurements. The engine was run at several steady engine states at multiple timing conditions using both federal low sulfur and natural gas derived FT fuels. The emissions and performance data for each fuel at each steady state operating conditions were compared.

Data has been gathered using the West Virginia University Heavy Duty Transportable Emissions Laboratories from buses operating on diesel and a variety of alternate fuels in the field. Typically, the transportable chassis dynamo meter is set up at a local transit agency and the selected buses are tested using the fuel in the vehicle at the time of the test. The dynamometer may be set up to operate indoors or outdoors depending on the space available at the site. Samples of the fuels being used at the site are collected and sent to the laboratory for analysis and this information is then sent together with emissions data to the Alternate Fuels Data Center at the National Renewable Energy Laboratory. Emissions data are acquired from buses using the Central Business District cycle reported in SAE Standard J1376; this cycle has 14 ramps with 20 mph (32.2 km/h) peaks, separated by idle periods.

Diesel soot interacts with the engine oil and leads to wear of engine parts. Engine oil additives play a crucial role in preventing wear by forming the anti-wear film between the wearing surfaces. The current study was aimed at investigating the interactions between engine soot and oil properties in order to develop high performance oils for diesel engines equipped with exhaust gas re-circulation (EGR). The effect of soot contaminated oil on wear of engine components was examined using a statistically designed experiment. To quantitatively analyze and simulate the extent of wear a three-body wear machine was designed and developed. The qualitative wear analysis was performed by examining the wear scars on an AISI 52100 stainless steel ball worn in the presence of oil test samples on a ball-on-flat disc setup. The three oil properties studied were base stock, dispersant level and zinc dithiophosphate level.

The new General Motors 2-mode hybrid transmission for front-wheel-drive vehicles has been incorporated into a 2009 Saturn Vue by the West Virginia University EcoCAR team. The 2-mode hybrid transmission can operate in either one of two electrically variable transmission modes or four fixed gear modes although only the electrically variable modes were explored in this paper. Other major power train components include a GM 1.3L SDE turbo diesel engine fueled with B20 biodiesel and an A123 Systems 12.9 kWh lithium-ion battery system. Two additional vehicle controllers were integrated for tailpipe emission control, CAN message integration, and power train hybridization control. Control laws for producing maximum fuel efficiency were implemented and include such features as engine auto-stop, regenerative braking and optimized engine operation. The engine operating range is confined to a high efficiency area that improves the overall combined engine and electric motor efficiency.

West Virginia University (WVU) is a participant in EcoCAR - The NeXt Challenge, an Advanced Vehicle Technology Competition sponsored by the U.S. Department of Energy, and General Motors Corporation. During the first year of the competition, the goal of the WVU EcoEvolution Team was to design a novel hybrid-electric powertrain for a 2009 Saturn Vue to increase pump-to-wheels fuel economy, reduce criteria tailpipe emissions and well-to-wheels greenhouse gas emissions (GHG) while maintaining or improving performance and utility. To this end, WVU designed a 2-Mode split-parallel diesel-electric hybrid system. Key elements of the hybrid powertrain include a General Motors 1.3L SDE Turbo Diesel engine, a General Motors Corporation 2-Mode electrically variable transmission (EVT) and an A123 Systems Lithium-Ion battery system. The engine will be fueled on a blend of 20% soy-derived biodiesel and 80% petroleum-derived ultra-low sulfur diesel fuel (B20).

Specific aspects of a study aimed at developing a microwave assisted regeneration system for diesel particulate traps are discussed. Results from thermal and microwave characteristic studies carried out in the initial phase of the study are reported. The critical parameters that need to be optimized, for achieving controlled regeneration, are microwave preheating time period, regenerative air supply, regenerative air temperature, and soot deposition. Using a 1000 W magnetron, power measurements were made to select the best waveguide configuration for optimized transmission. A six cylinder naturally aspirated, indirect injection diesel engine was retrofitted with a customized exhaust system that included a Corning EX80 (5.66″ × 6.00″) type ceramic particulate trap. An automated exhaust bypass system enabled trap loading and subsequent regeneration with a customized microwave regeneration system. The paper discusses the salient details of both on-line and off-line regeneration setups.

Emissions of six 32 passenger transit buses were characterized using one of the West Virginia University (WVU) Transportable Heavy Duty Emissions Testing Laboratories, and the fixed base chassis dynamometer at the Colorado Institute for Fuels and High Altitude Engine Research (CIFER). Three of the buses were powered with 1997 ISB 5.9 liter Cummins diesel engines, and three were powered with the 1997 5.9 liter Cummins natural gas (NG) counterpart. The NG engines were LEV certified. Objectives were to contrast the emissions performance of the diesel and NG units, and to compare results from the two laboratories. Both laboratories found that oxides of nitrogen and particulate matter (PM) emissions were substantially lower for the natural gas buses than for the diesel buses. It was observed that by varying the rapidity of pedal movement during accelerations in the Central Business District cycle (CBD), CO and PM emissions from the diesel buses could be varied by a factor of three or more.

With the implementation of a closed loop fuel control system, operation of lean-burn natural gas engines can be optimized in terms of reducing emissions while maximizing efficiency. Such a system would compensate for variations in fuel composition, but also would correct for variations in volumetric efficiency due to immediate engine history and long-term engine component wear. Present day engine controllers perform well when they are operated with the same gas composition for which they were calibrated, but because fuel composition varies geographically as well as seasonally, some method of compensation is required. A closed loop control system on a medium-duty lean-burn engine will enhance performance by maintaining the desired air-fuel ratio to eliminate any unwanted rich or lean excursions (relative to the desired air-fuel ratio) that produce excess engine-out emissions. Such a system can also guard against internal engine damage due to overheating and/or engine knock.

Diesel engines are highly reliable, durable and are used for a wide range of applications with low fuel usage owing to its higher thermal efficiency compared to other mobile power sources. Heavy-duty diesel engines are used for both on-road and off-road applications and dominate the heavy-duty engine segment of the United States transportation market. Due to their high reliability, there are considerable numbers of on-road legacy heavy-duty diesel engine fleets still in use in the United States. These engines are relatively higher oxides of nitrogen (NOx) and particulate matter (PM) producers than post 2007 model year diesel engines. There have been various emission certification or verification programs which are carried out in states like California and Texas for different aftermarket retrofit devices, fuels and additive technologies for reducing NOx and PM emissions from these legacy diesel engines.

Particulate emission control from diesel engines is one of the major concerns in the urban areas in California. Recently, regulations have been proposed for stringent PM emission requirements from both existing and new diesel engines. As a result, particulate emission control from urban diesel engines using advanced particulate filter technology is being evaluated at several locations in California. Although ceramic based particle filters are well known for high PM reductions, the lack of effective and durable regeneration system has limited their applications. The continuously regenerated diesel particulate filter (CRDPF) technology discussed in this presentation, solves this problem by catalytically oxidizing NO present in the diesel exhaust to NO2 which is utilized to continuously combust the engine soot under the typical diesel engine operating condition.

Synthetic diesel fuel can be made from a variety of feedstocks, including coal, natural gas and biomass. Synthetic diesel fuels can have very low sulfur and aromatic content, and excellent autoignition characteristics. Moreover, synthetic diesel fuels may also be economically competitive with California diesel fuel if produced in large volumes. Previous engine laboratory and field tests using a heavy-duty chassis dynamometer indicate that synthetic diesel fuel made using the Fischer-Tropsch (F-T) catalytic conversion process is a promising alternative fuel because it can be used in unmodified diesel engines, and can reduce exhaust emissions substantially. The objective of this study was a preliminary assessment of the emissions from older model transit operated on Mossgas synthetic diesel fuel. The study compared emissions from transit buses operating on Federal no. 2 Diesel fuel, Mossgas synthetic diesel (MGSD), and a 50/50 blend of the two fuels.

Diesel Particulate Filters (DPFs) are well assessed exhaust aftertreatment devices currently equipping almost every modern diesel engine to comply with the most stringent emission standards. However, an accurate estimation of soot content (loading) is critical to managing the regeneration of DPFs in order to attain optimal behavior of the whole engine-after-treatment assembly, and minimize fuel consumption. Real-time models can be used to address challenges posed by advanced control systems, such as the integration of the DPF with the engine or other critical aftertreatment components or to develop model-based OBD sensors. One of the major hurdles in such applications is the accurate estimation of engine Particulate Matter (PM) emissions as a function of time. Such data would be required as input data for any kind of accurate models. The most accurate way consists of employing soot sensors to gather the real transient soot emissions signal, which will serve as an input to the model.

A set of experiments were conducted to evaluate the performance differences between a Low Heat Rejection Engine (LHRE) which is ceramic-insulated and a conventional baseline metal diesel engine which is water-cooled. Both engines were single cylinder, direct injection, and turbocharged. The objective of the study was to investigate the rate of heat release of these engines so that performance improvement procedures could be obtained. In this paper, the difference of the ignition delay between the two engines was determined. Two methods for improving the combustion process of the LHRE were studied: use of mixture fuels and increase the fuel injection rate. Both methods proved effective and reduced the fuel consumption rate of the LHRE.

This paper presents 3D finite element analysis performed for a composite cylindrical tank made of 6061-aluminum liner overwrapped with carbon fibers subjected to a burst internal pressure of 1610 bars. As the service pressure expected in these tanks is 700 bars, a factor of safety of 2.3 is kept the same for all designs. The optimal design configuration of such high pressure storage tanks includes an inner liner used as a gas permeation barrier, geometrically optimized domes, inlet/outlet valves with minimum stress concentrations, and directionally tailored exterior reinforcement for high strength and stiffness. Filament winding of pressure vessels made of fiber composite materials is the most efficient manufacturing method for such high pressure hydrogen storage tanks. The complexity of the filament winding process in the dome region is characterized by continually changing the fiber orientation angle and the local thickness of the wall.