Search Results

The first part of the paper gives an overview of the current results obtained with the first-generation of GDI-powered vehicles launched on the European market. In view of the rather limited success in fuel consumption gain the second-generation of very lean stratified layouts has begun, but this process requires the development and application of new high-level analysis tools. A possible high performance approach is the multi-purpose use of 3-D numerical simulation both in the development and the engine control strategy calibration phases. The development of a small 1.6 liter lean stratified engine project was chosen to demonstrate the dual application capability of the NCF-3D simulation tool. The paper continues with a description of the engine application frame, the basic features of the NCF-3D simulation tool and the latest enhancements made to combustion and fuel composition models within the software frame.

In the future generation of low consumption SI-engine layouts, it has become necessary to reduce costs as well as the complexity level and, increase the system reliability by the latter. To avoid driving the GDI-system in the critical, very lean stratified operation mode without losing the fuel consumption benefit, a solution is suggested, which combines a fully variable valve control system with a low level, robust GDI combustion layout. The first part of the present paper presents the latest development in the field of high precision multi-hole GDI injector spray nozzles. The basic aspects of mixture preparation with multi-hole gasoline atomizers are highlighted and their spray behavior compared to that of the current swirl atomizer nozzle. The second part of the paper presents primary optimization of a largely homogeneous GDI combustion layout combined with a fully variable valve timing control system including complete cylinder de-activation.

The first part of the paper gives an overview of the current status in fuel consumption gain of the GDI-vehicles previously launched on the European market. In order to increase the potential for a further gain in specific fuel consumption the behaviour of 3 different combustion chamber layouts are studied. The chamber layouts are aimed to adapt as well as possible to the particular requirements for application to a small displacement/small bore engine working in stratified lean conditions. The paper continues with a description of the application that shows the different steps of a structured optimisation methodology for a 1.2 litre, small bore 4-cylinder engine. The applications of an air-motion-guided and a wall-guided layout with a mechanically actuated valve train to the same combustion chamber are discussed. The potential of the air-motion-guided concept is enhanced through the introduction of an electromagnetic fully variable valve train.

In a torch ignition engine system the combustion starts in a prechamber, where the pressure increase pushes the combustion jet flames through calibrated nozzles to be precisely targeted into the main combustion chamber. The paper presents the layout of the prototype engine and the developed fuel injection system. It continues with a detailed description of the performance of the torch ignition engine running on a gasoline/ethanol blend for different mixture stratification levels as well as engine speeds and loads. Also detailed analyses of specific fuel consumption, thermal and combustion efficiency, specific emissions of CO2 and the main combustion parameters are carried out. A supplementary decrease in NOX emissions was obtained by use of Brazilian pure hydrated fuel. The paper concludes presenting the main results obtained in this work, which show significant increase of the torch ignition engine performance in comparison with the commercial baseline engine.

The present paper is a contribution in which is used a numerical simulation approach, the Virtual Engine Model, to study the combination of the Compression Ignition process with a Gasoline Direct Injection mixture preparation in a limited number of load-points. The first part of the paper describes the reasons for which current Gasoline Direct Injection engine technology must be combined with other technologies related to the in-cylinder mixture preparation control to further increase their potential for decreased fuel consumption. The paper continues with a description of the physics of spark and compression ignited processes as well as of the involved mixture preparation hardware components. The setup and the practical use of the Virtual Engine Model are discussed for both spark and compression ignited approaches.

In a torch ignition engine system the combustion starts in a prechamber, where the pressure increase pushes the combustion jet flames through calibrated nozzles to be precisely targeted into the main combustion chamber. The paper presents the layout of the prototype engine and the developed fuel injection system. It continues with a detailed description of the performance of the torch ignition engine running on a gasoline/ethanol blend for different mixture stratification levels as well as engine speeds and loads. Also detailed analyses of specific fuel consumption, thermal and combustion efficiency, specific emissions of CO2 and the main combustion parameters are carried out. A supplementary decrease in NOX emissions was obtained by use of Brazilian pure hydrated fuel. The paper concludes presenting the main results obtained in this work, which show significant increase of the torch ignition engine performance in comparison with the commercial baseline engine.

In a torch ignition engine system the combustion starts in a prechamber, where the pressure increase pushes the combustion jet flames through calibrated nozzles to be precisely targeted into the main combustion chamber. The paper presents the layout of the prototype engine and the developed fuel injection system. It continues with a detailed description of the performance of the torch ignition engine running on a gasoline/ethanol blend for different mixture stratification levels as well as engine speeds and loads. Also detailed analyses of specific fuel consumption, thermal and combustion efficiency, specific emissions of CO2 and the main combustion parameters are carried out. A supplementary decrease in NOX emissions was obtained by use of Brazilian pure hydrated fuel. The paper concludes presenting the main results obtained in this work, which show significant increase of the torch ignition engine performance in comparison with the commercial baseline engine.