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Diesel vehicle applications are being tasked with increasingly stringent particulate emissions regulations. These regulations will require the use of Diesel Particulate Filters (DPFs). Prior to on-vehicle studies, DPF qualification studies are performed in laboratory bench reactors. In order to provide representative performance data, these studies require the testing of samples loaded with carbonaceous soot particles. A new soot generator, utilizing a pressure controlled propane flame, has been designed and built for this purpose. Soot production rates are on the order of approximately 8 mg/min at a concentration of 180 mg/m3. This allows 8 inch long cores to be loaded in 1 hour to soot concentrations encountered in typical vehicle operation. The soot generator allows for the selection of two distinct size distributions similar to typical diesel exhaust: a 57 nm peak and a 76 nm peak.

The legislative decision to accelerate the implementation of regulations requiring advanced emissions control in India have accelerated the need to advanced emissions control systems. Particulate filters and NOx abatement technology will be needed to meet the new BSVI standards. Integration of these emission control technologies into engine design poses new challenges to the Indian Heavy Duty Diesel Truck Industry. Each new market that implements advanced emission regulations faces challenges that are unique to the local regulation, the local vehicle design, and the local operating conditions. This paper will review the technology options available for BSVI, their strengths and weaknesses, and potential system designs. Additionally this paper will review how critical design factors such as filter regeneration conditions, duty cycle temperatures, and urea injection can affect the system design and catalyst selection.

The challenges of flex-fuel vehicle (FFV) emissions measurements have recently come to the forefront for the emissions testing community. The proliferation of ethanol blended gasoline in fractions as high as 85% has placed a new challenge in the path of accurate measures of NMHC and NMOG emissions. Test methods need modification to cope with excess amounts of water in the exhaust, assure transfer and capture of oxygenated compounds to integrated measurement systems (impinger and cartridge measurements) and provide modal emission rates of oxygenated species. Current test methods fall short of addressing these challenges. This presentation will discuss the challenges to FFV testing, modifications made to Ford Motor Company’s Vehicle Emissions Research Laboratory test cells, and demonstrate the improvements in recovery of oxygenated species from the vehicle exhaust system for both regulatory measurements and development measurements.

The use of Selective Catalytic Reduction (SCR) for NOx emissions control has resulted in a new challenge for the emissions measurement community. Most SCR systems require injection of urea or ammonia into the exhaust stream. Residual ammonia present in vehicle exhaust can have deleterious effects on NOx analyzers using chemiluminescent detectors (CLD). Ammonia can poison converter catalysts in CLD NOx analyzers and may react with NO2 across the converter. Both of these issues lead to erroneous NOx measurements, as well as increased maintenance costs and downtime. This paper will describe the development and use of a low-cost, simple ammonia scrubber that can easily be integrated into sampling systems and requires little change in test cell maintenance procedures. Validation results show the scrubber to have capacity sufficient to last for a full day of testing of typical vehicles.

A heavy duty US 2010/Euro VI type emission control system typically consists of diesel oxidation catalyst (DOC), catalyzed soot filter (CSF), urea based selective catalytic NOx reduction (SCR) and NH3 slip control catalyst (AMOX - excluded for this study). The advent of the US 2014 Green House Gas (GHG) rules has established a limit for tailpipe N2O emissions for on-road heavy duty Diesel engines, thus creating new challenges for catalyst design and system/engine calibration. In this paper, we discuss the effects of both catalyst system design and engine calibration on the formation of N2O across SCR catalysts. This study consisted of system testing on engine, modeling and component reactor testing. These three tools were used to evaluate how NO2 to NOx ratio and ammonia to NOx ratio (ANR) affect N2O formation. The study showed that all of the reviewed factors affect tailpipe N2O emissions.