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Technical Paper

A Methodology for Automotive Steel Wheel Life Assessment

2020-04-14
2020-01-1240
A methodology for an efficient failure prediction of automotive steel wheels during fatigue experimental tests is proposed. The strategy joins the CDTire simulative package effectiveness to a specific wheel finite element model in order to deeply monitor the stress distribution among the component to predict damage. The numerical model acts as a Software-in-the-loop and it is calibrated with experimental data. The developed tool, called VirtualWheel, can be applied for the optimisation of design reducing prototyping and experimental test costs in the development phase. In the first section, the failure criterion is selected. In the second one, the conversion of hardware test-rig into virtual model is described in detail by focusing on critical aspects of finite element modelling. In conclusion, failure prediction is compared with experimental test results.
Technical Paper

Electromechanical Energy Scavenger for Automotive Tires

2011-04-12
2011-01-0097
This paper presents a multi-physic modeling of an electromechanical energy scavenging device able to supply energy inside car tires for wireless sensors. A permanent magnet, connected to the inner liner of a tire, is accelerated along a guide by the tire deformation during car motion; by interacting with coils it generates a power which is conditioned by a proper electronic interfaced to an external load. The original approach implemented in this kind of device is the nonlinear dynamic properties designed and controlled: adaptive resonance in function of car velocity is optimized for increasing its global efficiency. The energy conversion process takes into account the simulation of different phenomena such as: non linear dynamic and adaptive resonant behavior of the seismic mass, electromagnetic and magneto-static coupling between moving mass and coils, transfer of the generated power to an external load by means of a nonlinear circuit interface.
Technical Paper

Friction inside Wheel Hub Bearings: Evaluation through Analytical Models and Experimental Methodologies

2007-09-16
2007-24-0138
This paper presents an experimental methodology which can be adopted to measure the friction torque of the bearings in the wheel hubs of passenger vehicles. The first section of the paper highlights the reasons why an experimental device is necessary to have an objective evaluation of the performance of the bearing in terms of friction. In particular, the high level of approximation of the current formulas for the estimation of the friction inside a single bearing is discussed and demonstrated. An analytical methodology for the evaluation of the distribution of the axial load between the two bearings of the wheel hub is presented. However, its practical application for the precise calculation of the distribution of the load has to be checked through experimental tests.
Journal Article

Hardware and Virtual Test-Rigs for Automotive Steel Wheels Design

2020-04-14
2020-01-1231
The aim of this paper is to study in deep the peculiar test-rigs and experimental procedures adopted to the fulfilment of the principal requirements of automotive steel wheels, in particular regarding fatigue damaging. In the discussion, the standard requirements, the OEM specifications and the dimensional and geometric tolerances are approached. As result of an increasingly necessity to improve the performance of the components, innovative virtual test benches are presented. Differently from their traditional precursors, virtual test-rigs give an extended view of the physical behaviour of the component as the possibility to monitor stress-strain distribution in deep. In the first section, the state of the art and the specifications are listed. Secondly, the adopted hardware test-rigs as the experimental tests are described in detail. In the third one, proposed virtual test-rig is discussed.
Technical Paper

Multi-body Versus Block-Oriented Approach in Suspension Dynamics of a Military Tracked Tank

2009-04-20
2009-01-0443
The superior mobility of a military vehicle provides the combat crew with a tactical advantage through increased cross country speed. The suspension system plays a fundamental role in evaluating a vehicle mobility. A mathematical model that allows realistic simulations of vehicles operating in a wide spectrum of environmental conditions may help to lower costs and time required during their development. The paper concerns with vehicle-terrain interaction modeling, for a military tracked tank, through multi-body and block-oriented approaches. It is focused on the consequences that the suspension system has got on the comfort and on the performance. Thus through a multi-body software a realistic three dimensional model of a tracked fighting vehicle is developed. This virtual model confirms some experimental data available on its longitudinal dynamics. In order to simplify the multi-body simulations, a block-oriented approach is adopted to develop a model of the same vehicle.
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