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This paper details the methodology used to prevent Thermal events in a vehicle at design and development stages which can lead to vehicle fire or Thermal events. Vehicle Safety is always been in prime focus for designers while introducing newer products in markets for the customers. It is now common to see vehicles catching on fire in roads and in parking places leading to destruction of the surroundings as well as hazard to the passengers. Thermal events can take place due to the heat dissipated by the heat emitters such as Engine, Turbo, Alternator, Exhaust System etc. So the most critical area where Thermal event can take place are under hood which includes the complete engine compartment and under body. The extent of fire depends on the fire source, characteristics of the materials used in constructing and furnishing the vehicle.