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Journal Article

Application of Concentric Cam Shafts to a Passenger Car Diesel Engine to Significantly Improve the NOx /Soot Tradeoff

2011-09-11
2011-24-0134
Trying to improve the modern diesel engine's NOx/soot tradeoff without giving up fuel economy continues to be a core target for the engine development community. One of the options not yet fully investigated for the diesel is applying variable valve events to the engine breathing process. Already used in some heavy-duty applications, late intake valve closing has long been regarded as a possible strategy for small diesel engines. Single-cylinder tests applying fully variable valve events have demonstrated potential but also raised doubts about VVA benefits on automotive size diesel engines. Full engine testing using realistic valve train technology is seen as key to judging its true performance because it covers not only combustion benefits but also influences like engine pumping on emissions and CO₂. Different to past publications, this paper focuses on testing a production feasible variable valve train technology on a fully instrumented modern Common Rail diesel engine.
Journal Article

Instabilities at the Low-Flow Range of a Turbocharger Compressor

2013-05-13
2013-01-1886
The acoustic and performance characteristics of an automotive centrifugal compressor are studied on a steady-flow turbocharger test bench, with the goal of advancing the current understanding of compression system instabilities at the low-flow range. Two different ducting configurations were utilized downstream of the compressor, one with a well-defined plenum (large volume) and the other with minimized (small) volume of compressed air. The present study measured time-resolved oscillations of in-duct and external pressure, along with rotational speed. An orifice flow meter was incorporated to obtain time-averaged mass flow rate. In addition, fast-response thermocouples captured temperature fluctuations in the compressor inlet and exit ducts along with a location near the inducer tips.
Technical Paper

Loss Analysis of a HD-PPC Engine with Two-Stage Turbocharging Operating in the European Stationary Cycle

2013-10-14
2013-01-2700
Partially Premixed Combustion (PPC) has demonstrated substantially higher efficiency compared to conventional diesel combustion (CDC) and gasoline engines (SI). By combining experiments and modeling the presented work investigates the underlying reasons for the improved efficiency, and quantifies the loss terms. The results indicate that it is possible to operate a HD-PPC engine with a production two-stage boost system over the European Stationary Cycle while likely meeting Euro VI and US10 emissions with a peak brake efficiency above 48%. A majority of the ESC can be operated with brake efficiency above 44%. The loss analysis reveals that low in-cylinder heat transfer losses are the most important reason for the high efficiencies of PPC. In-cylinder heat losses are basically halved in PPC compared to CDC, as a consequence of substantially reduced combustion temperature gradients, especially close to the combustion chamber walls.
Journal Article

Prediction of Surge in a Turbocharger Compression System vs. Measurements

2011-05-17
2011-01-1527
The unsteady surge behavior of a turbocharger compression system is studied computationally by employing a one-dimensional engine simulation code. The system modeled represents a new turbocharger test stand consisting of a compressor inlet duct breathing from ambient, a centrifugal compressor, an exit duct connected to an adjustable-volume plenum, followed by another duct which incorporates a control valve and an orifice flow meter before exhausting to ambient. Characteristics of mild and deep surge are captured as the mass flow rate is reduced below the stability limit, including discrete sound peaks at low frequencies along with their amplitudes in the compressor (downstream) duct and plenum. The predictions are then compared with the experimental results obtained from the cold stand placed in a hemi-anechoic room.
Journal Article

Simulation of Mild Surge in a Turbocharger Compression System

2010-10-25
2010-01-2142
The behavior of the compression system in turbochargers is studied with a one-dimensional engine simulation code. The system consists of an upstream compressor duct open to ambient, a centrifugal compressor, a downstream compressor duct, a plenum, and a throttle valve exhausting to ambient. The compression system is designed such that surge is the low mass flow rate instability mode, as opposed to stall. The compressor performance is represented through an extrapolated steady-state map. Instead of incorporating a turbine into the model, a drive torque is applied to the turbocharger shaft for simplification. Unsteady compression system mild surge physics is then examined computationally by reducing the throttle valve diameter from a stable operating point. Such an increasing resistance decreases the mass flow rate through the compression system and promotes surge.
Journal Article

Variable Intake Cam Duration Technologies for Improved Fuel Economy

2012-09-10
2012-01-1641
Using a 3 liter, 4 valves per cylinder, V6 Diesel engine model, this study investigates late intake valve closing (LIVC) time in an effort to reduce the fuel consumption of the engine. Two different intake cam duration technologies for diesel engines are evaluated using a 1-D engine simulation software code. The first method utilized for duration control delays the effective closing of the intake valve by moving one intake cam lobe with respect to the other baseline intake cam lobe. In the second method, the closing of both intake valves is delayed by the introduction of an adjustable dwell period during the closing portion of the valve motion. During this mid-lift dwell period, the lift is held at a constant value until it goes into the closing phase. The systems are evaluated and compared at 4 operating points of varying engine speed and load. At each operating point, while engine load is held constant, intake valve closing time is varied.
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