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Technical Paper

Optimization of Water Cooling for High Power Density Electrical Machines

2022-09-16
2022-24-0007
The power density of electric machines is a critical factor in various applications, i.e. like the power train. A major factor to improve the power density is boosting the electric current density, which increases the losses in the limited volume of the electric machine. This results in a need for an optimized thermal design and efficient cooling. The dissipation of heat can be achieved in a multitude of ways, ranging from air cooling to highly integrated cooling solutions. In this paper, this variety is shown and analyzed with a focus on water cooling. Further various structures in electric machines are presented. A planar testbench is built to systematically analyze water cooling geometries. The focus lies in providing different power loss distributions along cooling channels, accurate temperature readings in a multitude of locations, as well as the pressure drop across the channel.
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