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Technical Paper

A 3-D Computational Fluid Dynamics Modeling of the Churning Loss and Oil Pattern in a Single-Stage Gearbox

2024-04-09
2024-01-2637
Modern gearboxes are meticulously engineered with three primary objectives: enhancing load-carrying capacity, minimizing noise, vibration, and harshness (NVH), and optimizing efficiency. Efficiency, in particular, holds paramount significance due to gearboxes’ substantial influence on energy consumption. One effective strategy for boosting efficiency involves curbing churning losses, stemming from the movement of oil within the gearbox housing. Computational fluid dynamics (CFD) techniques have emerged as invaluable tools for visualizing oil flow dynamics within gearboxes and pinpointing avenues for mitigating churning losses. In the context of electric vehicles (EVs), specifically battery electric vehicles (BEVs), extending their driving range is a top priority. Achieving this hinges on the design of an efficient gearbox.
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