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A single-cylinder, 500cc research engine was tested under Spark-Ignition (SI) and Controlled Auto-Ignition (CAI) operation with similar load and speed conditions. Camshafts with low-lift and short duration, run with a negative valve overlap, were used to obtain CAI at wide open throttle. Two different camshaft profiles were tested in order to get a wide span of loads at 1200 and 2000rpm. The SI engine was Port Fuel-Injected (PFI) while the CAI engine was tested with both PFI and an Orbital Air-Assist Direct-Injection (DI) system. To reduce the high Indicated Specific Nitrogen Oxide (ISNOx) emissions at λ=1, 10% External Exhaust Gas Residuals (EEGR) was applied to the SI engine. EEGR reduced ISNOx emissions and there was slight reduction in ISFC. However, when the engine was tested in CAI mode, both ISNOx and ISFC were lower than the SI engine.

There is a growing requirement for lightweight high performance engines capable of operation with heavy fuels such as JP5 (F44), JP8 (F34) and diesel fuels as well as maintaining the capability of running on unleaded gasoline. Traditionally heavy fuels are associated with operation in compression ignition engines which exhibit poor power to weight characteristics. Today's engine applications call for much greater mobility and flexibility in use, especially in applications such as outboard engines, motorcycles, All Terrain Vehicles, Light Aircraft and portable generator sets. Compression ignition engines with their poor power to weight and vibration characteristics are less likely to succeed in these applications. These requirements are more likely to be met by the development of a spark ignition engine capable of operating on these heavy fuels.

In the current study a single cylinder Spark Ignited engine has been operated in Controlled Auto Ignition mode with centrally mounted spray guided direct injection, employing negative valve overlap to achieve the conditions required for auto-ignition. The injector is a type known in the market and utilises air at elevated pressure to assist preparation of the fuel and delivery of the fuel spray into the combustion chamber. Operation of the injector enables a high degree of control for fuel and air delivery, particularly with regard to stratification of fuel, temperature, air and turbulence within the chamber. Engine test data show that variation in injection parameters at a fixed engine condition yields high authority over the CAI combustion process. A range of combustion phasing is achieved from 355 to 375 degrees ATDC for the timing of 50% Mass Fraction Burned, whilst the range of maximum pressure rise rate is 70 to 450 kPa / degree.