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The authors have explored the potential of fuel to control spray and its combustion processes in a diesel engine. Fuel has some potential for low emission and high thermal efficiency because its volatility and ignitability are one of the ultimate performing factors of the engines. In present study, the ignition process of mixed fuel spray was investigated in a constant volume combustion vessel and in a rapid compression and expansion machine, The ignition delay based on the diagram of rate of the heat release, the imaging of natural flame emissions and the numerical simulation were carried out to clarify the effect of the physical and chemical properties of mixed fuel on ignition characteristics.

In this study, characteristics of the development and auto-ignition/combustion of hydrogen jets were investigated in a constant-volume vessel. The authors focused on the effects of the jet developing process and thermodynamic states of the ambient gas on auto-ignition delays of hydrogen jets. The results show that the ambient gas temperature and nozzle-hole diameter are significantly effective parameters. By contrast, it is clarified that the ambient gas oxygen concentration has a weak effect on the auto-ignition/combustion of hydrogen jets. Consequently, it is supposed that the mixture formation process is capable of improving the auto-ignition/combustion of hydrogen jets.

This study proposes a hybrid model which consists of modified TAB(Taylor Analogy Breakup) model and DVM(Discrete Vortex Method). In this study, the simulation process is divided into three steps. The first step is to analyze the breakup of droplet of injected fuel by using modified TAB model. The second step based on the theory of Siebers' liquid length is analysis of spray evaporation. The liquid length analysis of injected fuel is used for connecting both modified TAB model and DVM. The final step is to reproduce the ambient gas flow and inner vortex flow injected fuel by using DVM. In order to examine the hybrid model, an experiment of a free evaporating fuel spray at early injection stage of in-cylinder like conditions had been executed. The numerical results calculated by using the present hybrid model are compared with the experimental ones.

One of the most effective means of improving the thermal efficiency and the specific fuel consumption in spark ignition engines is the increase of the compression ratio. However, there is a limit to it because of the generation of knocking combustion due to the rise of temperature and pressure in the unburnt mixture. Also in turbo charged spark ignition engines, the ignition timing cannot be advanced until MBT in order to avoid the knocking phenomena. Generally speaking, it is very difficult to investigate the phenomena in an actual engine, because there are many restriction and the phenomena are too complex and too fast. According-ly, it is advantageous to reveal the phenomena fundamentally, including the autoignition process of the end-gas by using simplified model equipment. Therefore, a rapid compression and expansion machine (RCEM) with a pan-cake combustion chamber was designed and developed for the experiments presented here.

A dynamic and hydraulic analysis on common-rail injectors using Bond Graph Simulation Program (BGSP) was made. BGSP is based on the Bond Graph method of hydraulic system modeling, which has an advantage in handling multi-energy domains such as common-rail fuel injection system. After the verification of BGSP, analysis was made on a few concepts of common-rail injectors. Pressure traces of the control chamber for each injector concept was obtained. Through these analysis, the key phenomena were identified. Although the optimization has not been done yet, compatibility between initial injection rate shaping and rapid closing on a common-rail fuel injector was discussed. As a result, common-rail injectors with a “variable inlet orifice” concept have better compatibility.

Anodizing is applied to improve the durability and the corrosion resistance of aluminum alloy parts of engines and car bodies. Generally, anodic oxide film is formed using direct current anodizing (DCA). However, in the case of anodizing high silicon aluminum alloy cast parts, it is difficult to derive uniform film thickness distribution. Furthermore, it takes a long treatment time which causes low productivity. In this study, the authors have developed an anodizing method by using high-frequency switching anodizing (HSA) to solve these problems. The growth process of anodic oxide film is susceptible to the metallographic structure. Thus, the typical DCA application to the high silicon aluminum alloy produces a non-uniform film thickness, while HSA has the potential to form uniform film without being affected by metallographic structure. Moreover, the current density of HSA is higher than that of DCA which reduces treatment time to 1/5 as the film formation enhances.

This paper presents an atomization mechanism of a spray injected into the low-pressure field, as the subject of injection system in a suction manifold of gasoline engine. Pure liquid fuel, which is n-Pentane or n-Hexane is injected into quiescent gaseous atmosphere at room-temperature and low- pressure through pintle type electronic control injector. Fuel sprays are observed by taking photographs for variation of the back pressure and the changes in spray characteristics with the back pressure below atmospheric pressure are examined in detail. In particular, in the case of the back pressure below the saturated vapor pressure of fuel, the atomization mechanism is discussed from a viewpoint of flash boiling phenomena, those are bubble growth rate and so on.

We propose a new concept on simultaneous reduction of NO and soot emissions in Diesel engine exhaust by the diesel fuel oil (n-Tridecane) with liquefied CO2 dissolved. The CO2 dissolved fuel is expected to undergo flash boiling or gas separation when being injected into the combustion chamber and improve spray atomization and mixing process both of which are primary factors to govern soot formation. Also the internal EGR effect caused by CO2 injected with the fuel is expected to NO formation. In order to assess this concept, combustion experiments were carried out using a rapid compression and expansion machine. Thus, flame characteristics and heat release rate were analyzed for the combustion process of diesel fuel and CO2 mixed fuel. And, it is revealed that the diesel fuel-liquefied CO2 mixed fuel can successfully reduce NO emission in a diesel combustion system.

There is a concept that the increase in the temperature of charge in a combustion chamber and the shield of heat transferred through a chamber wall can facilitate the oxidation of soot and reduce the discharge of soot from the engine. In the experiments presented here in, an IDI diesel engine was used to inspect the concept. The engine was installed a bigger sized cylindrical swirl chamber which was equipped with two flat quarts windows, in order to observe the combustion phenomena and to apply the optical measurement. The experiments were carried out using two types of divided chambers, that is, the swirl chamber made of ceramics and that made of steel, to examine the the effects mentioned above.

A transient gas jet seems to be a model of a diesel spray because it has no vaporization process. Recently, CNG is utilized in a diesel engine. In the case of diesel engine, sprays or jets have the free state in some cases, and they are impinging surely on the piston surface in the other cases. The 2-D image of acetylene gas with tracer particles was taken by high-speed photography. In both jets, the outer shape was measured on the images and the characteristics of the internal flow was obtained by particle image velocimetry. Then, the physical models of these jets were constructed by use of experimental results.

It is very significant to take the intermediate products in diesel combustion for understanding the generation of exhaust emissions like SOF, dry soot and so on. The products generated in a constant volume combustion chamber were sampled by pricking a sheet of polyester film installed in the chamber to freeze the chemical reaction. The gas was analyzed by a gas chromatography. The fuel used was n-heptane. It is able to explain the generation of exhaust emissions by the experimental results. The other objective is to simulate the intermediate products. It is capable of explaining the relation between the simulated and experimental results.

CNG is one of the future fuel for a CI engine. Recently, the general tendency is the use of the high pressure injection system over 100 MPa in a CI engine for the near future severe regulation. Combustion phenomenon in a CI engine with such injection system is like a transient gas diffusion flame. The flow in a gas diffusion flame was investigated by the particle image velocimetry on its 2-D images, the relative soot concentration, the temperature and the relative CO2 concentration was detected in the experiments. And the model of transient gas diffusion flame was constructed by use of experimental data.

In a small high-speed DI diesel engine, injected fuel sprays impinge on the wall of piston cavity. Discussion and analysis of the combustion phenomena in the diesel engine demand the measurement of the characteristics of the impinging spray. In the experiments presented here, diesel fuel oil was injected into a high pressure chamber in which compressed air or CO2 gas at room temperature was charged. The single spray was impinged on a flat wall at a normal angle. The growth of the spray was photographed, not only with transmitted light but also with scattered light through a narrow slit. The temporal and spatial distribution of the droplets density in the impinging spray applying the concentric circle model was calculated using the data of the laser light extinction method. From these results, the detailed information concerning the droplets density in the impinging diesel spray was obtained.

Almost all the researches relating to the characteristics of transient spray have carried out by using the fuel with only single component. However, the actual fuel oil supplying to a reciprocating engine has multiple components. Thus, this paper describes the experimental results on the characteristics of a transient spray formed by the mixed fuel with three kinds of pure fuel. The state of periphery of non evaporating spray near the nozzle outlet was arranged by the dimensionless number. And the technique of laser Induced fluorescence (LIF) was applied to an evaporating spray to find the state of mixing.

For current passenger vehicles, multi-point injection (MPI) systems are extensively employed for gasoline engines due to ease of control and rapid response. In these systems, the pressure within the intake manifold to which the injectors are installed can fall below the saturated vapor pressure of some hydrocarbon components present in the fuel. Such a condition leads to an atomization process in which flash boiling occurs. In the present work, the atomization process under flash boiling conditions has been characterized both experimentally and theoretically. The experimental investigation has been carried out with a spray test facility consisting of a variable pressure chamber equipped with a pintle type fuel nozzle. Infrared Extinction/Scattering (IRES) is utilized to provide temporal and spatially resolved distribution of the fuel vapor concentration within the spray.

The combustion phenomena in an IDI diesel engine having a swirl chamber were detected by optical methods. The spatial and temporal distribution of the natural emission of OH radical was measured through the band pass filters and those of KL factor and flame temperature were obtained by the two-color method. As a consequence, the combustion phenomena are made clear by these experimental results.

It is unavoidable that a DI diesel engine exhausts a blue and white smoke at starting, especially in the cold atmosphere. In the experiments presented here, a small DI diesel engine started under the conditions of coolant and suction air whose minimum temperatures were 255 K and 268 K, respectively. The flame was photographed by high-speed photography, the temperature of flame and the soot concentration were measured by two-color method, and CO2 concentration was detected by luminous method. The engine cannot be started over several cycles when the coolant temperature is 255 K and suction air temperature is 268 K. As the temperature of coolant and suction air are decreasing, the maxima of the cylinder pressure, the flame temperature, the soot concentration and CO2 concentration are decreasing. Luminous small dots or small lumps of flame become scattered in the piston cavity.

A diesel engine operating in premixed charge compression ignition (PCCI) mode promises the reduction of engine-out emissions of NOx and particulate matter. A serious issue for PCCI operation with the early injection timing during the compression stroke is the difficulty of controlling the mixture formation process. In this study, a mixed fuel consisting of high volatility fuel and high ignitability one is applied in order to develop a control technique for the mixture preparation. In particular, we focuses on a flash boiling phenomenon of mixed fuel. For pure substance, the quality of flashing spray is dominated by the degree of superheat. In contrast, that of mixed fuel is affected much by low boiling point fuel.

The anodic oxide films are formed to improve the corrosion resistance on aluminum alloy that used as the parts of engines and car bodies. Because these films are porous structure, it is necessary to seal the pores to further improve the corrosion resistance. The pores are sealed with hydrated alumina by treating the films in boiling water or solution that added sealing additives. These hydration sealing has a problem that energy consumption is large because of long sealing time and high temperature of solution. In this study, the authors have developed a new sealing treatment (Lithium sealing) using a lithium hydroxide solution to solve above problem. Lithium sealing mainly sealed the pores with lithium aluminate double salt (LiH(AlO2)2·5H2O). This salt was rapidly formed in strong alkaline solution at room temperature, so that the sealing time was reduced to about 1/10 compared with the conventional sealing.