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A three-dimensional finite element model of a human ligamentous cervical spine was developed to study the mechanics of cervical injuries related to automotive crashes. Patran and LS-DYNA3D were used to create this preliminary model consisting of the cervical vertebrae, intervertebral discs, and biomechanically relevant spinal ligaments. Material properties were obtained from published experimental data. A rigid head was included to provide proper application of non-contact inertial loading. Model development began with the generation of a single cervical motion segment. This model was subjected to a variety of loading conditions to provide a qualitative check of material properties and tissue interface conditions. Based on this motion segment model, a complete cervical model was developed including an attached rigid head. Simulations were run for axial compression and frontal flexion.

A new anthropomorphic test device (ATD) is being developed by the US Army to be responsive to vertical loading during a vehicle underbody blast event. To obtain design parameters for the new ATD, a series of non-injurious tests were conducted to derive biofidelity response corridors for the foot-ankle complex under vertical loading. Isolated post mortem human surrogate (PMHS) lower leg specimens were tested with and without military boot and in different initial foot-ankle positions. Instrumentation included a six-axis load cell at the proximal end, three-axis accelerometers at proximal and distal tibia, and calcaneus, and strain gages. Average proximal tibia axial forces for a neutral-positioned foot were about 2 kN for a 4 m/s test, 4 kN for 6 m/s test and 6 kN for an 8 m/s test. The force time-to-peak values were from 3 to 5 msec and calcaneus acceleration rise times were 2 to 8 msec.

A series of 26 human cadaver tests with chestband instrumentation and accelerometers were completed to assess side impact injury tolerance. A Heidelberg-type sled test system was used with thorax, abdomen, and pelvic load plates. Tests were conducted at the Medical College of Wisconsin and through the Ohio State University College of Medicine at the NHTSA Vehicle Research and Test Center at two different velocities: 24 kph and 32 kph. Test conditions included rigid wall, padded wall, and pelvic offset. Accelerations were recorded at rib 4, rib 8, and T12. Up to three chestbands were placed on each surrogate. Chest deflections were derived by computing chest contours at every millisecond throughout the event. The derived chest deflection-time curves were differentiated to obtain velocity of chest compression. Injury criteria including ASA15N, TTI, normalized chest deflection, and VC were computed. Resulting injuries ranged from AIS = 0 to AIS = 5.

Three different measurement methods for angular displacement (rotation) of a dummy head and torso were evaluated in a rear impact crash environment. The data were collected using a Hybrid III 50th percentile male dummy in rear impact sled tests tuned to the FMVSS 202 deceleration pulse. Angular rate sensors yielded rotation data closely matching the results from high-speed digital video images to within 3 degrees with a total displacement range up to 110 degrees. Linear acceleration data generally yield less accurate angular displacement results, in addition to being cumbersome in data processing.

Since 1994, the New Car Assessment Program (NCAP) of the National Highway Traffic Safety Administration (NHTSA) has compiled upper neck loads for the belt and air bag restrained 50th percentile male Hybrid III dummy. Over five years from 1994 to 1998, in frontal crash tests, NCAP collected upper neck data for 118 passenger cars and seventy-eight light trucks and vans. This paper examines these data and attempts to assess the potential for neck injury based on injury criteria included in FMVSS No. 208 (for the optional sled test). The paper examines the extent of serious neck injury in real world crashes as reported in the National Automotive Sampling System (NASS). The results suggest that serious neck injuries do occur at higher speeds for crashes involving occupants restrained by belts in passenger cars.