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A correlation between engine dynamometer- and vehicle-aged catalysts has been established for novel lean-burn applications. A lean-burn, 1.8-L Ford Mondeo with a close-coupled three-way catalyst and an underfloor lean-NOx trap was used for this study. Vehicle aging of the emissions control system was done using a prescribed driving schedule. Engine dynamometer aging was done using a four-event aging cycle modified for lean-burn applications. The two aging methods were compared using maximum NOx conversion efficiencies measured during a two-mode dynamometer evaluation cycle. It was found that 75 h of four-event dynamometer aging is equivalent to 80,500 km of prescribed vehicle driving.

The measurement of vehicle modal emissions is technically challenging due to the major issue of determining exhaust gas mass flow rate and ensuring that it is synchronous with the emission measurement of that corresponding ‘slug’ of exhaust gas. This is very evident when attempting to measure small passive NOx catalyst conversion efficiencies. This paper highlights alignment issues with regard to the variation of time delays associated with engine and vehicle events and the CO2 tracer method for determining exhaust gas flows.