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Described herein is the tuning of the combustion system of a direct injection type diesel engine to obtain low emission level and better fuel economy. Though the most important method of emission control for a direct injection system is considered to be timing retardation, it brings a higher level of smoke density and fuel consumption. In order to remove these faults, the authors developed a new combustion system based on a newly designed intake port which provides a favorable local mixing of fuel droplets and air in the combustion chamber for ignition by means of air turbulence. This new combustion system was analyzed with high speed photographs which were taken from the underside of the piston to enable observing the whole combustion chamber. Favorable characteristics of ignition and burning pattern of the new system were recognized by this analysis.

Since in-cylinder flame temperature has a direct effect on an engine's NOx characteristics, this phenomena has been studied in detail in a multi-cylinder DI diesel engine using a new method allowing the in-cylider temperature distribution to be measured by the two color method. An endoscope is installed in the combustion chamber and flame light introduced from the endoscope is divided into two colors by filters. The images of combustion phenomena using the two wavelengths are recorded with a framing streak camera which includes a CCD camera. The flame temperature and KL factor are immediately calculated by a computer using the two color images from the CCD camera. In the case of EGR, the test was conducted under 75% load conditions. The flame temperature was reduced according to an increase of EGR rate.