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Child restraint systems (CRS) for cars are intended to protect children in the case of a car accident. Unfortunately their effectiveness is still too low: in the range 30–50 % when it would be expected to be much higher. The low effectiveness of child restraint systems can partly be explained for the youngest passengers by their greater cervical vulnerability and for the oldest (from 3 to 12 years old) by the morphological immaturity of the pelvis. However, tools available to evaluate the effectiveness of CRS are very poor, as well as knowledge on injury mechanisms and criteria. The CREST project was created to develop the knowledge on child behaviour and tolerances, the final aim being to propose new test procedures for determining the effectiveness of CRS using instrumented child dummies. Eleven partners were involved, namely Fiat Auto-SpA (with Elasis), INRETS, PSA Peugeot Citroën, Renault, TNO Automotive, TUB, RICE, BAST, GDV, MUH, VTI.

Far side has been identified in the literature as a potential cause of numerous injuries and fatalities. Euro NCAP developed a far side test protocol to be performed to assess adult protection. A monitoring phase was undertaken between January 2018 and December 2019, and the far side assessment will become part of the rating for all vehicles launched in 2020 onward. A test buck was developed and 6 paired WorldSID / Post Mortem Human Subjects (PMHS) were subjected to the test protocol proposed by Euro NCAP to contribute to the development of limits. The buck consisted of a rigid seat and a rigid central console covered with 50 mm of Ethafoam TM 180 with a density of 16 kg/m3. The buck was mounted on the sled with an angle of 75° between the X axis of the vehicle and the X axis of the sled. The peak head excursion was compared between PMHS and the WorldSID dummy. It was found reasonably similar. However, the dummy repeatability was found to be poor.

As more and more active restraint devices are added by vehicle manufacturers for occupant protection, the history of driver frontal airbags illustrates that the design performance of such devices for in-position (IP) occupants often have to be limited in order to reduce their aggressiveness for out-of-position (OOP) situations. As of today, a limited number of publications dealing with FE simulation of airbag deployment for OOP are available. The objective of our study was to evaluate the feasibility of airbag deployment simulations based on an extensive set of well-defined physical test matrix. A driver frontal airbag was chosen (European mid-size car sample) for this study. It was deployed against a force plate (14 tests in a total of 6 configurations), and used with Hybrid III 50th percentile dummy (HIII) in OOP tests (6 tests, 4 configurations). Special attention was paid to control the boundary conditions used in experiments in order to improve the modelling process.

The development of the WorldSID 50th percentile male dummy was initiated in 1997 by the International Organization for Standardization (ISO/SC12/TC22/WG5) with the objective of developing a more biofidelic side impact dummy and supporting the adoption of a harmonized dummy into regulations. More than 45 organizations from all around the world have contributed to this effort including governmental agencies, research institutes, car manufacturers and dummy manufacturers. The first production version of the WorldSID 50th male dummy was released in March 2004 and demonstrated an improved biofidelity over existing side impact dummies. Full-scale vehicle tests covering a wide range of side impact test procedures were performed worldwide with the WorldSID dummy. However, the vehicle safety performance could not be assessed due to lack of injury risk curves for this dummy. The development of these curves was initiated in 2004 within the framework of ISO/SC12/TC22/WG6 (Injury criteria).

In the ECE 127 Regulation on pedestrian leg protection, as well as in the Euro NCAP test protocol, a legform impactor hits the vehicle at the speed of 40 kph. In these tests, the knee is fully extended and the leg is not coupled to the upper body. However, the typical configuration of a pedestrian impact differs since the knee is flexed during most of the gait cycle and the hip joint applies an unknown force to the femur. This study aimed at investigating the influence of the inertia of the upper body (modelled using an upper body mass fixed at the proximal end of the femur) and the initial knee flexion angle on the lower limb injury outcome. In total, 18 tests were conducted on 18 legs from 9 Post Mortem Human Subjects (PMHS). The principle of these tests was to impact the leg at 40 kph using a sled equipped with 3 crushing steel tubes, the stiffness of which were representative of the front face of a European sedan (bonnet leading edge, bumper and spoiler).

Accident studies show that frontal collisions, both as regards the number of people killed and those seriously-injured, are by far the type of crash with the most serious consequences. In order to improve this situation, it is necessary to ensure that the means used to restrain occupants work as efficiently as possible, whilst preserving the occupant compartment and thus by eliminating intrusion on the occupant restrained by seat-belts and pretensioners. In frontal collisions where vehicle intrusion is minor, the main lesions caused to occupantss are thoracic, mainly rib fractures resulting from the seat-belt. In collisions where intrusion is substantial, the lower members are particularly vulnerable. In the coming years, we will see developments which include more solidly-built cars, as offset crash test procedures are widely used to evaluate the passive safety of production vehicles.