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The present paper describes the results of a research project aimed at studying the impact of nozzle flow number on a Euro5 automotive diesel engine, featuring Closed-Loop Combustion Control. In order to optimize the trade-offs between fuel economy, combustion noise, emissions and power density for the next generation diesel engines, general trend among OEMs is lowering nozzle flow number and, as a consequence, nozzle hole size. In this context, three nozzle configurations have been characterized on a 2.0L Euro5 Common Rail Diesel engine, coupling experimental activities performed on multi-cylinder and optical single cylinder engines to analysis on spray bomb and injector test rigs. More in detail, this paper deeply describes the investigation carried out on the multi-cylinder engine, specifically devoted to the combustion evolution and engine performance analysis, varying the injector flow number.

An integrated numerical-experimental research activity has been carried out, in order to investigate the reliability of a modified, parallel version of KIVA3V, coupled with detailed kinetics, as an additional tool for the analysis of experimental results. In the proposed approach, fixed chemical species included in the reaction mechanism are used as markers for selection of the numerical methods to be used, aiming at exploiting, in every phase of the calculation, the most suitable solver. For validation purposes, pure n-Heptane was chosen as representative fuel model, both in experiments and computations. Calculated values are compared with experimental data collected on a single-cylinder diesel engine fuelled with pure n-heptane, in order to allow the direct use of a reaction mechanism for a single-component fuel.